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Table of Contents

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iv

Introduction

System Requirements  ......................................................................................................1
Contractor Certification Requirements ..............................................................................1
Related Documents  ..........................................................................................................2
Product Marking Information .............................................................................................2

Related Documents ..................................................................................................2

Safety Warnings  ...............................................................................................................4
Safety Symbols  .................................................................................................................4
GENERAL PRECAUTIONS ..............................................................................................5

SPECIAL TOOLS REQUIRED .................................................................................5

General AST Guidelines  ...................................................................................................5
AST Construction Safe Work Practices  ............................................................................6
Personal Protective Equipment  ........................................................................................6
Before you Begin  ..............................................................................................................6
MAG-XL Flex Probe Operating Parameters  .....................................................................7
National Electrical Code Compliance ................................................................................8

MAG-XL Flex Probe Wire Length .............................................................................8

Veeder-Root Parts  ............................................................................................................8
Customer Supplied Parts  ..................................................................................................8

Example Drawings

Example MAG-XL Flex Probe Site Layout Drawing ..........................................................9
MAG-XL Flex Probe Dimensions  ....................................................................................10
Example MAG-XL Flex Probe Installation in Tank Manway  ...........................................12
Example MAG-XL Flex Probe Installation in Existing Tank Opening ..............................13
Component Dimensions  .................................................................................................14

MAG-XL Flex Probe Installation

Pre-Installation Component Setup and Functional Check  ..............................................15
Assemble the Battery Pack Mounting Bracket ................................................................15

Probe Installation - Manway 4-Inch Riser Pipe.......................................................15
Probe Installation - Top of Tank 2-Inch Pipe Opening............................................15

Unpack the MAG-XL Flex Probe  ....................................................................................16
Assemble the MAG-XL Flex Probe Components ............................................................17

Probe Installation - Manway 4-Inch Riser Pipe.......................................................17
Probe Installation - Top of Tank 2-Inch Pipe Fitting ...............................................18

Install the MAG-XL Flex Probe Assembly .......................................................................19

Probe Installation - Manway 4-Inch Riser Pipe.......................................................19
Probe Installation - Top of Tank 2-Inch Pipe Fitting ...............................................20

Installing the TLS XL-Transmitter  ...................................................................................20

TLS XL-Transmitter Installation - Manway 4-Inch Riser Pipe (ref. Figure 13) ........20
TLS XL-Transmitter Installation - Top of Tank 2-Inch Pipe fitting (ref. Figure 14) ..21

Connecting MAG-XL Flex Probe Wiring  .........................................................................23

TLS Console Setup for MAG-XL Flex Probe

Height Reading Adjustment  ............................................................................................26
TLS Limit Calculations  ....................................................................................................28

Limit Calculation Example ......................................................................................28

Vertical Tank Volume Calibration ....................................................................................30

Содержание TLS-350R PLUS

Страница 1: ...Manual No 577013 972 Revision E Installation Manual MAG XL Flex Probe...

Страница 2: ...were missing or received damaged 2 Fax signed Bill of Lading BOL to Veeder Root Customer Service at 800 234 5350 3 Veeder Root will file the claim with the carrier and replace the damaged missing prod...

Страница 3: ...state or local laws or modify the equipment based on developments or changes in such laws MODULES KITS OTHER COMPONENTS PARTS PURCHASED SEPARATE OF A COMPLETE CONSOLE We warrant that this product excl...

Страница 4: ...nsions 14 MAG XL Flex Probe Installation Pre Installation Component Setup and Functional Check 15 Assemble the Battery Pack Mounting Bracket 15 Probe Installation Manway 4 Inch Riser Pipe 15 Probe Ins...

Страница 5: ...Do not bend top 2 feet of probe 17 Figure 8 Do not twist one coil 90 from the others 17 Figure 9 MAG XL Flex Probe components man way install 18 Figure 10 MAG XL Flex Probe components pipe fitting ins...

Страница 6: ...less 2 devices 330020 669 Receiver for Wireless 2 MAG XL Flex Probes 330020 670 Repeater for Wireless 2 MAG XL Flex Probes Contractor Certification Requirements Veeder Root requires the following mini...

Страница 7: ...ontain information related to the correct installation of the overall intrinsically Safe System This includes information such as maximum number of apparatus specific apparatus allowed in the system m...

Страница 8: ...o 500 F Lo 3 0 mH COMMON GENERAL PRODUCT WIRING DIAGRAM POWER INPUT POWER DATA Probe Output Ratings INTRINSICALLY SAFE APPARATUS INTRINSICALLY SAFE APPARATUS INTRINSICALLY SAFE APPARATUS PROBE 332425...

Страница 9: ...ntrinsic safety 6 Field wiring to the Probe must be at least 50mm from any non intrinsically safe device s wiring 7 Warning To prevent ignition of flammable or combustible atmospheres disconnect batte...

Страница 10: ...ate fuel height measurement and possible probe damage CAUTION THE TRANSMITTER WILL NOT FUNCTION PROPERLY IN WATER ALSO SUBMERSION OF THE TRANSMITTER IN WATER CAN CAUSE PERMANENT DAMAGE TO THE INTERNAL...

Страница 11: ...re Some relevant subsections are listed 1910 66 Appendix C Powered platforms Man lifts and Vehicle Mounted Work Platforms 1910 23 Walking Working surfaces Guarding 1910 132 Personal Protective Equipme...

Страница 12: ...AG XL Flex Probe XL Transmitter and the Battery Pack form an intrinsically safe system and as such must be installed according to the instructions listed in this manual MAG XL Flex Probe Operating Par...

Страница 13: ...EX PROBE WIRE LENGTH Improper system operation could result in undetected potential environmental and health hazards if the MAG XL Flex Probe to TLS XL Transmitter wire runs exceed 10 feet Veeder Root...

Страница 14: ...anadian Electrical Code 1 Battery Pack 2 TLS XL Transmitter 3 Receiver 4 RS 485 Cable Belden 3107A or equiv 5 TLS RF Vm 250 V 6 Intrinsically safe wiring 7 TLS console Vm 250 V 8 Conduit that enters p...

Страница 15: ...ipe to tank bottom Add 2 inches 50 8 mm for brass ring and riser cap see table below 3 Null zone typical all probes see table below 4 Measured insertion Length see table below for probe form number to...

Страница 16: ...8 4 504 42 ft 12 15 4 889001 011 14 8 8 9 1 1 1 0 5 4 324 27 ft 12 12 3 889001 010 11 8 8 9 1 1 1 0 8 5 510 42 1 2 ft 12 15 4 889001 011 14 8 8 9 1 1 1 0 5 6 336 28 ft 12 12 3 889001 010 11 8 8 9 1 1...

Страница 17: ...2 Battery pack 3 Brass 4 riser cap and ring optional 4 Weatherproof junction box customer supplied 5 1 2 NPT galv nipple and 3 4 to 1 2 reducing bushing cus tomer supplied 6 1 2 NPT Brass adapter 7 TL...

Страница 18: ...S IN Figure 3 1 Pipe cap with 3 4 NPT threaded opening customer supplied 2 Weatherproof junction box with 3 4 to 1 2 reducing bushing in top opening customer supplied 3 Battery pack 4 1 2 conduit 6 mi...

Страница 19: ...housing are shown in Figure 5 Figure 5 Wireless component dimensions LEGEND FOR NUMBERED BOXES IN Figure 5 1 TLS XL Transmitter dimensions 2 Battery housing dimensions 972 6 eps 1 2 513 13 03 mm W2 3...

Страница 20: ...ing bushing Apply pipe thread sealant or PTFE tape to its threads and screw it into the top threaded opening of the junc tion box until tight 5 Get the 1 2 nipple from the probe installation kit Apply...

Страница 21: ...assembly and the transmitter to the top of the tank for final assembly on the 2 inch tank fitting Unpack the MAG XL Flex Probe CAUTION DO NOT CUT THE TIE WRAPS that hold the coiled MAG XL Flex Probe t...

Страница 22: ...ures are conducted on top of the tank Observe all safety precautions for working on tall and possibly slippery structures PROBE INSTALLATION MANWAY 4 INCH RISER PIPE 1 Cut ONLY the tie wrap at the bot...

Страница 23: ...ming out of the threaded plug Leave the other tie wraps intact This will prevent the coil from unwrapping before installation 2 Get the Optional 2 inch Adapter Reducer 2 to 3 4 kit 3 Slide the compone...

Страница 24: ...wists to the coils see Figure 12 4 Using two people as shown in Figure 11 lower the weight into the tank Do not drop the weight the full length of the probe or it may damage the end of the probe Slowl...

Страница 25: ...tape to threads of the threaded fitting at the top of the probe and then screws the probe fitting into the 3 4 end of the Adapter Re ducer The entire probe assembly is supported by this connection so...

Страница 26: ...in the top of the riser cap until tight Coil up the probe cable and hang it out of the way Replace the cover on the junction box and screw it on tight 3 Feed the end of the cable up through the reduc...

Страница 27: ...ng box from BELL outdoor P N 5321 0 or equivalent customer supplied 4 1 2 galvanized nipple 5 1 2 brass hex adapter 6 TLS XL Transmitter 7 3 4 x 1 2 NPT reducing bushing customer supplied 8 3 4 NPT pr...

Страница 28: ...to the battery pack attach the battery pack dc power cable to the BATTERY terminal block white to IN and black to IN as shown in Figure 16 Hand tighten the battery cable entry cord grip nut to preven...

Страница 29: ...GEND FOR NUMBERED BOXES IN Figure 16 1 MAG XL Flex Probe cable connections Red to P power White to D data Black to G ground 2 S1 DIP switch 3 S2 DIP switch 4 Battery power cable connections observe po...

Страница 30: ...o the cover groove assuring that it is pressed fully into the groove and sitting completely flat d Assemble the cover onto the enclosure tightening the screws in a couple of turns each Using an altern...

Страница 31: ...the loss of clearance height the fuel height reading of the MAG XL Flex Probe must be adjusted on the TLS Console Use a tape measure to determine the height of fuel inside the tank On the TLS Console...

Страница 32: ...Maximum safe working volume OVERFILL LIMIT 90 Maximum volume warning during a delivery HIGH PRODUCT 95 Maximum volume alarm setting DELIVERY LIMIT 20 10 Low tank volume warning LOW PRODUCT Set to a le...

Страница 33: ...t tank s full volume would be 252 083 GPI x 360 inches 90750 gallons 6 Also if applicable you must consider the 12 null zone at the top of the probe If the probe riser pipe is longer than 9 inches the...

Страница 34: ...r to beginning of probe s null zone as applicable 3 High Product limit 95 of full volume 4 Overfill limit 90 of full volume 5 Delivery limit 20 of full volume 6 Low Product Limit 10 of full volume 7 B...

Страница 35: ...the new full tank volume Figure 19 Volume calibration examples Example 1 Manual Tank Calibration for a Positive Error Nominal Tank Volume 125 000 Calculated Tank Volume 115 925 D1 D2 D3 D4 D5 Metered...

Страница 36: ...rect probe is installed 2 Be sure that each TLS RF box and the TLS Console have a good Earth Ground 3 Using the appropriate torx driver remove the cover of the suspect transmitter Note that water shou...

Страница 37: ...ject such as the bottom of the tank ladders the side wall or piping Electrical noise or magnetic interference can cause reading errors Also physically inspect the probe tube for kinks or bends as the...

Страница 38: ...For technical support sales or other assistance please visit www veeder com...

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