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V-301G Series Operating Instructions Ver. 2.01E

Problems related to the sealing

In case of machine malfunctioning, please refer to the chart below.
Carefully follow the directions in the operating instructions when replacing parts.
Please consult

Van der Stahl Scientific

if the problem cannot be resolved even after referring to the chart.

Please refer any questions regarding replacement of parts not listed in the operating instructions or
adjustment of those parts to

Van der Stahl Scientific

Items marked with “

※

”

mark in the “Solutions” column indicate that these problems should be addressed

by an electrician or expert of replacing. If there are any problems, please contact

Van der Stahl Scientific

Problems

Check

Solutions

Power lamp does not light
and machine does not work.

Machine is not plugged in or cord is
broken.

※

Check power cord and plug. Replace if necessary.

Fuse is burnt out.

Replace fuse

※

Replace power switch.

The heat lamp does not turn
ON and there is no heat in
the sealing area by pushing
the table down.

※

Replace the microswitch.

7KH¿OPEUHDNVDWWKHVHDO
edge.

The heat time is too long.

Set the heat time at minimum to make the beautiful
sealing.

The cooling is not enough.

$OORZVXI¿FLHQWFRROLQJWLPHE\KROGLQJWKHWDEOHLQ
down position for 2 to 3 seconds after the heat lamp
is turned OFF.

Heating lamp stays turned ON.

※

When the heating lamp stays turned ON, the

control board is damaged. Replace the control
board or contact your local dealer.

Sealing is not clean.

,VWKHÀXRURJODVVVKHHWGDPDJHG"

6OLGHWKHÀXRURJODVVVKHHWVRWKHFOHDQSDUWFRYHUV
the heating element. Refer to "10-1 How to shift
ÀXRURJODVVVKHHWIRUWKHGHWDLO

,VWKHVLOLFRQHUXEEHUGDPDJHG"

Replace the silicone rubber.

Is the seal pressure properly
DGMXVWHGDFFRUGLQJWRWKH¿OP
WKLFNQHVV"

Adjust the seal pressure referring to "11 Adjusting
seal pressure."

The power is automatically
turned off.

The power is turned OFF automatically when the
heating continues over 3 seconds.

※

Replace the control board or contact your local

dealer.

Three warning beeps
continue until the power
switch is turned off.

ontact Van der Stahl Scientific

Four warning beeps
continue until the power
switch is turned off.

Is the heating element installed
SURSHUO\"

When heating element is properly installed, CT or
control board maybe damaged.
C

ontact Van der Stahl Scientific

13 Common problems and solution

Warning

When replacing parts, be sure to unplug power cord from the wall outlet.

Содержание V-301 G Series

Страница 1: ...Printed APR 2016 2nd Edition 2 01E TABLETOP VACUUM AND GAS FLUSHING IMPULSE SEALER V 301 G SERIES OPERATING INSTRUCTIONS www vanderstahl com Single A TYPE Double B TYPE...

Страница 2: ...ase refer to the below illustration Please do NOT throw out the packing materials for transportation How to repack the V 301G for transportation Before transportation How to pack the machine Pressure...

Страница 3: ...As a result of research to further improve the V 301G series some details in the operating instructions may differ from your actual machine For operating problems or product information please contac...

Страница 4: ...tting the heating timer 15 8 6 2 Selecting operation mode 16 8 6 3 Setting the vacuum and gas flush timers 16 8 7 Forward a nozzle 17 8 8 Place a pouch to the seal area 17 8 9 Press down on a table 17...

Страница 5: ...42 Upper heating element replacement for V 301G 10DK 43 10 3 Glass tape and Sarcon sheet replacement 44 10 4 Silicone rubber replacement 45 10 5 Clean replace a nozzle 46 10 6 Clean a filter replace...

Страница 6: ...m and gas tmer OFF Dial 1 9 0 1 20 seconds MANUAL continuous mode Machine dimensions W 370mm x D 400mm x H 390 mm NOTE The exhaust speed and ultimate vacuum represent stand alone values before install...

Страница 7: ...urchased through Van der Stahl Scientific 1 The impulse sealer is a machine which sends strong electric current quickly to the thin ribbon heater which presses against the film and instantly heat seal...

Страница 8: ...w Please check them before beginning operation Labels not readily apparent are indicated by dotted lines 5 Warning caution label location and content This label is adhered on the top of pressure lever...

Страница 9: ...ce Warning Do not use for packaging liquids Do not splash water on V 301G series or use machine for packaging liquids since machine is not waterproof There is a danger of electrocution or malfunction...

Страница 10: ...wer switch automatically turns OFF If heating is not complete within 3 seconds the power switch will automatically turn to the OFF position There is a possibility of the machine malfunction Do not ope...

Страница 11: ...art to wear with use Once they are damaged it will be difficult to achieve smooth and strong seals Thoroughly read how to replace the parts and be careful when doing so To achieve a strong seal Proper...

Страница 12: ...ossible The V 301G series is an impulse sealer Do not become alarmed if the sealing area does not become hot after the power switch is turned ON The machine has not malfunctioned The sealer uses an im...

Страница 13: ...inserted into the bag through this nozzle Table Depress the table to seal Push the area indicated in the label Sponge pad Works as packing while gas flushing Power lamp The light will turn ON when th...

Страница 14: ...the V 301G series 1 Install the regulators that has the reducing valve and flowmeter to the gas cylinder 2 The gas cock for providing the gas is located on the right side of the machine Install the r...

Страница 15: ...ication Insert the electric power plug fully into the wall outlet Turn ON the power switch The power lamp will turn ON Set the heating and gas flushing time with the timer unit The sealing condition w...

Страница 16: ...ive dials The bigger the scale number is the longer the heat time will be Dial 1 9 about 0 1 20 seconds Manual continuous operation mode 8 6 2 Selecting operation mode 8 6 3 Setting the vacuum and gas...

Страница 17: ...bag to the sealing area When you desire to perform vacuuming gas flushing operation insert a nozzle inside the pouch bag 2 To avoid wrinkles on sealing surface stretch out the pouch bag by pulling bot...

Страница 18: ...uuming and or gas flushing operation After making sure that a nozzle is in the back position press down on the table completely Sealing operation will start When you hear a beep sound sealing is compl...

Страница 19: ...ing appropriate pressure to give it a clean finish After the heating and cooling cycle has finished the pressure lever returns to the initial position and the sealing is complete If a sealing is not c...

Страница 20: ...he sealer and make sure if any foreign object is clogged at the filter Replace a filter element or filter according to 10 6 Clean a filter replace a filter element Inspect parts such as fluoro glass s...

Страница 21: ...dial Mode selection switch Seal Only Dial 1 10 Vac Seal Timer Dial 1 9 OFF 1 Manual MANUAL Gas Seal Timer OFF Dial 1 9 1 Manual MANUAL 1 Vac Gas Seal Timer vacuum Timer gas Dial 1 9 Dial 1 9 1 Timer v...

Страница 22: ...timer 2 Set a pouch to the seal area A vacuum nozzle must be in the back position 8 8 Place a pouch to the seal area 3 Push down on a table completely down 8 9 Press down the table 8 11 Press the tab...

Страница 23: ...TART STOP button 8 7 Forward a nozzle 6 Place a pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 Push a START STOP...

Страница 24: ...pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 Push a START STOP button to start vacuuming 8 10 Start stop vacu...

Страница 25: ...ART STOP button 8 7 Forward a nozzle 6 Place a pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 3XVK D 67 57 6723...

Страница 26: ...a pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 3XVK D 67 57 6723 EXWWRQ WR VWDUW JDV XVKLQJ 8 10 Start stop v...

Страница 27: ...le to the intermediate position 8 9 Press down a table 7 Push a START STOP button to start vacuuming Vacuuming will stop after SDVVLQJ WKH VHW WLPH DQG JDV XVKLQJ ZLOO VWDUW DXWRPDWLFDOO DV XVKLQJ als...

Страница 28: ...l area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 Push a START STOP button to start vacuuming Vacuuming will stop after SDVVLQJ WKH...

Страница 29: ...ce a pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 Push a START STOP button to start vacuuming 8 10 Start stop...

Страница 30: ...P button to start vacuuming 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 8 When optimum vacuuming level is achieved push a START STOP button DJDLQ WR VWRS YDFXXPLQJ DV XVKLQJ RSHUDWLRQ ZLOO VWDU...

Страница 31: ...sition 8 9 Press down a table 7 Push a START STOP button to start vacuuming Vacuuming will stop after SDVVLQJ WKH VHW WLPH DQG JDV XVKLQJ ZLOO VWDUW DXWRPDWLFDOO DV XVKLQJ DOVR ZLOO VWRS DXWRPDWLFDOO...

Страница 32: ...STOP button to start vacuuming Vacuuming will stop after SDVVLQJ WKH VHW WLPH DQG JDV XVKLQJ ZLOO VWDUW DXWRPDWLFDOO 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 KHQ RSWLPXP JDV XVKLQJ OHYHO L...

Страница 33: ...sition 8 9 Press down a table 8 Push a START STOP button to start vacuuming 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 When optimum vacuum level is achieved push a START STOP button to VWRS...

Страница 34: ...W 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 KHQ RSWLPXP JDV XVKLQJ OHYHO LV DFKLHYHG SXVK D 67 57 6723 EXWWRQ DJDLQ WR VWRS JDV XVKLQJ 7KH VHFRQG YDFXXPLQJ ZLOO VWDUW 8 10 Start stop vacuum...

Страница 35: ...RPDWLFDOO DV XVKLQJ also will stop automatically after passing the set time The second vacuuming will start 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 8 IWHU QLVKLQJ WKH VHFRQG YDFXXPLQJ E WLP...

Страница 36: ...VWDUW DXWRPDWLFDOO 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 KHQ RSWLPXP JDV XVKLQJ OHYHO LV DFKLHYHG SXVK D 67 57 6723 EXWWRQ DJDLQ WR VWRS JDV XVKLQJ 7KH VHFRQG YDFXXPLQJ ZLOO VWDUW 8 10...

Страница 37: ...n optimum vacuum level is achieved push a START STOP button again WR VWRS YDFXXPLQJ DV XVKLQJ ZLOO VWDUW DQG DXWRPDWLFDOO VWRS DIWHU SDVVLQJ the set time The second vacuuming will start 8 10 Start sto...

Страница 38: ...UW 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 KHQ RSWLPXP JDV XVKLQJ OHYHO LV DFKLHYHG SXVK D 67 57 6723 EXWWRQ DJDLQ WR VWRS JDV XVKLQJ 7KH VHFRQG YDFXXPLQJ ZLOO VWDUW 8 10 Start stop vacuu...

Страница 39: ...Fluoro glass sheet 25mm width glass tape Sarcon sheet 13mm width glass tape 13mm width glass tape Braided or ribbon heating element Braided or ribbon heating element Pressure lever Fluoro glass sheet...

Страница 40: ...t roll bar fastening plates to free d fluoro glass sheet roll bar Slide the fluoro glass sheet toward you 3 Cut the damaged part of the fluoro glass sheet with scissors 4 Insert the edge of the fluoro...

Страница 41: ...ide heating models Electrode mounding bracket Electrode plate Electrode plate spring Electrode cover Terminal cover Screw A Screw C M4x6 Screw B Screw D Warning If you loose the screw C do not substit...

Страница 42: ...tightened enough the heating element will not be stretched tight enough which may result in damaging the heating element 7 Fix the terminal covers to the electrodes with screw A Lower heating element...

Страница 43: ...hich may result in damaging the heating element 6 Adhere a new 13mm width glass tape on the heating element Upper heating element replacement for V 301G 10DK Screw B Heating element Turn Screw C W13mm...

Страница 44: ...pletely remove the glass tape and Sarcon sheet 3 Cut the new Sarcon sheet 2mm longer than the seal area for left and right sides and adhere it to the lever 4 Adhere the glass tape over the Sarcon shee...

Страница 45: ...ite 1 Referring to 10 2 Replacing heating element Upper heating element replacement for V 301G 10DK remove 13mm width glass tape and heating element 2 Remove 13mm width glass tape 3 Remove a silicone...

Страница 46: ...using the hexagonal wrench 4 Lift up the pressure lever with your hand and pull out the nozzle When the nozzle is clogged with the foreign objects and hard to clean please replace it to the new one 5...

Страница 47: ...cartridge as indicated in follows 1 If the filter is blocked with foreign materials unscrew the plastic filter case remove and clean it If the filter element is clogged and vacuum will be affected re...

Страница 48: ...ir joint 4 Loosen a cap screw and remove a nozzle joint locking plate 5 Pull out a nozzle joint and remove a hose attached to it Clean the nozzle joint If it is badly clogged you may replace the nozzl...

Страница 49: ...check valve action of the collect will prevent the hoses from slipping out The leak proof seal is thanks to a V seal of joint 10 8 How to remove piping hose 19 21mm Screw section Hose Note how far the...

Страница 50: ...imum seal pressure varies depending on the film pouch material and thickness When using the machine for the first time or the sealing is not clean after changing the pouch please adjust the seal press...

Страница 51: ...V 301G Series Operating Instructions Ver 2 01E 51...

Страница 52: ...BLK BLK GRN GRN WHT YLW WHT Heat transformer Heating element Heating element for dual heting type Heat lamp red Gas lamp orange Vac lamp orange Power lamp green Selector SW Timer board Motor Thermisto...

Страница 53: ...GRN GRN WHT YLW WHT Heat transformer Heating element Heating element for dual heting type Heat lamp red Gas lamp orange Vac lamp orange Power lamp green Selector SW Timer board Motor Thermistor Solen...

Страница 54: ...me at minimum to make the beautiful sealing The cooling is not enough OORZ VXI FLHQW FRROLQJ WLPH E KROGLQJ WKH WDEOH LQ down position for 2 to 3 seconds after the heat lamp is turned OFF Heating lamp...

Страница 55: ...correctly Nozzle is not inserted in the pouch Turn off he power switch and start again No vacuum however pump is running Hose or elbow between nozzle and OWHU LV FORJJHG Clean the nozzle referring to...

Страница 56: ...d the problem has been addressed If the control board could not catch the initial setting You will hear three warning beeps The beeping will continue until you turn off the machine When the heating el...

Страница 57: ...nstructions Ver 2 01E 57 When ordering spare parts please consult the exploded view diagram spare parts list on the following pages and provide both the part name and code number to your local dealer...

Страница 58: ...a 1 b 3 4 a 4 b 7 5 11 12 13 17 19 20 21 25 26 27 12 13 30 31 32 33 34 35 36 37 38 39 40 40 34 41 42 46 47 49 50 53 54 55 56 58 59 61 63 67 a 62 63 b 62 68 69 75 70 73 8 10 6 A Type V 301G V 301G Expl...

Страница 59: ...t with roll bar 2 pcs set 37 30192 Fluoro glass sheet 2 pcs set 38 48340 Fluoro glass sheet roll bar 2 pcs set 39 18018 Fluoro glass sheet roll bar fastening plate 2 pcs set 40 18115 Plastic nut white...

Страница 60: ...3 4 a 4 b 11 12 19 20 21 25 26 27 12 30 31 32 33 34 36 37 38 39 40 40 34 41 42 46 47 49 50 53 54 55 56 58 59 61 63 67 a 62 63 b 62 69 75 70 12 17 6 7 73 10 8 42 68 5 35 V 301G 10DK Exploded View B Ty...

Страница 61: ...oro glass sheet holding bracket 1 pc 34 48300 300 sponge pad 2 pcs set 35 48315 Silicone rubber 12x310 white 2 pcs set 36 48320 Fluoro glass sheet with roll bar 2 pcs set 37 30192 Fluoro glass sheet 2...

Страница 62: ...Y7020 APR 2015 2nd Edition V 301G Series Operating Instructions Ver 2 01E 1652 Plum Lane Redlands CA 92374 800 550 3854 www vanderstahl com...

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