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Wire Rope Safety Barrier

Wire Rope Safety Barrier

ASH LE

I N G A L   C I V I L   P R O D U C T S

ASH LE

I N G A L   C I V I L   P R O D U C T S

5

Release 07/22

MashFlex

Wire Rope Safety Barrier

4.0   List of Components

ID

           COMPONENT

PN

MashFlex System Components

A

MashFlex Post 1230mm

10009358

B

MashFlex Cap

10009397

C

MashFlex Plug

10009421

D

MashFlex Plastic Sleeve

10009420

E

Post Ground Cover

10006740

F

Stainless Steel Tension Fitting

10001534

G

Reo Ring

10001580

Terminal Components

T1

Flexfence Post 1180mm

10001671

T2

Flexfence Short Post 700mm

10009431

T3

Flexfence Steel Spreader 4 Rope

10001570

T4

Flexfence Plastic Cap

10001563

T5

Flexfence Stainless Steel Frame

10001560

T6

TL3 Flexfence Ground Cover

10001566

T7

Flexfence Anchor Bracket

10001574

T8

Cable End Fitting

10001530

T9

M24 Stainless Steel Washer

10001531

T10

M24 Stainless Steel Nut

10001532

T11

Hook Bolt Kit

10008876

T12

M20 x 350mm Hex Bolt/Nut & Washer

10009445

T13

Flexfence Type 3 Reo SL81 Mesh (default)

10008518

T14

Flexfence Type 1 Reo SL81 Mesh (alternative)

10001581

Alternative Configurations Components

ZA

MashFlex Driven Sleeve

10007593

ZB

MashFlex Post on Baseplate

10009425

Table 2: Crash Test Performance

Containment Level

Vehicle Weight

Impact Speed

Impact Angle

Post Spacing

Deflection

Working Width

MASH TL3

2270 kg

100 km/h

25˚

2.5m

2.19m

2.19m

MASH TL3

2270 kg

100 km/h

25˚

3m

2.68m

2.73m

MASH TL4

10000 kg

90 km/h

15˚

3m

2.8m

3.8m

Содержание INGAL MashFlex MASH TL3

Страница 1: ...ww ingalcivil com au Release 07 22 MashFlex is licensed to Ingal Civil Products by Blue Systems Inc of Sweden ProductManual Wire Rope Safety Barrier Wire Rope Safety Barrier MashFlex MASH TL3 MASH TL4...

Страница 2: ...to length stainless steel end fittings are machine swaged and the ropes are tensioned MashFlex is a 4 rope barrier assessed in accordance with MASH Test Level 3 TL3 and TL4 TestLevel3comprisestwotests...

Страница 3: ...ion of a road safety barrier system recorded during crash testing Refer to Table 2 for tested deflections and Fig 2 for more detail If the available space between the hazard and the barrier is not ade...

Страница 4: ...ength of barrier required to protect from this hazard The most common method is the run out length method and an alternative is a method based on angle of departure Prior to design or installation des...

Страница 5: ...e 10001560 T6 TL3 Flexfence Ground Cover 10001566 T7 Flexfence Anchor Bracket 10001574 T8 Cable End Fitting 10001530 T9 M24 Stainless Steel Washer 10001531 T10 M24 Stainless Steel Nut 10001532 T11 Hoo...

Страница 6: ...p ID B PN 10009397 MashFlexPlug ID C PN 10009421 MashFlexPlasticSleeve ID D PN 10009420 ReoRing ID G PN 10001580 MashFlexDrivenSleeve ID ZA PN 10007593 MashFlexPostonBaseplate ID ZB PN 10009425 PostGr...

Страница 7: ...PN 10001574 CableEndFitting ID T8 PN 10001530 FlexfenceSteelSpreader4Rope ID T3 PN 10001570 M24StainlessSteelWasher ID T9 PN 10001531 FlexfencePlasticCap ID T4 PN 10001563 M24StainlessSteelNut ID T10...

Страница 8: ...so for applying the appropriate tension at the end of the installation This equipment is known as the FlexFence Tension Unit and FlexFence Swaging Unit Please contact your nearest Ingal representative...

Страница 9: ...or block drawing 2 Ifinstallingtherectangularanchorblock clipoutseveral grids of the reomesh square to fit over the anchor bracket as shown in Ingal drawingWR STD 62 Figure 4 Clipping of Reomesh 3 Att...

Страница 10: ...e foundation via four M20 G5 8 studs chemically anchored using Hilti HY 200R refer drawing WR MF 003 Anchor studs shall be installed in accordance with the manufacturer s instructions 6 8 Post Assembl...

Страница 11: ...11 Release 07 22 MashFlex Wire Rope Safety Barrier Figure 10 Figure 11 Figure 12 Figure 13...

Страница 12: ...12 Release 07 22 MashFlex Wire Rope Safety Barrier Figure 14 Figure 15 Figure 16 Figure 17...

Страница 13: ...etting of the tension bay for this cable will help expedite the tensioning process It may be necessary to attach temporary clamps one post back from the tension bay location prior to cutting in order...

Страница 14: ...0 10 29kN 316 15 27kN 293 20 25kN 270 25 23kN 247 30 21kN 224 35 19kN 201 40 17kN 177 6 10 Clean up and Waste Materials Recycle reuse or dispose of all surplus material rubbish and other debris in acc...

Страница 15: ...sion annually This can be undertaken using the FlexFence Tension Unit 7 2 Bush Fire Damage 1 The performance of galvanized coatings when subjected to bushfire depends on a number of factors such as fl...

Страница 16: ...fthedamagedoruncoatedareasdoesnotexceed 10cm2 0 5 ofthetotalsurfacearea Thesumtotalofthedamagedoruncoatedareasexceeds10cm2 0 5 ofthetotalsurfacearea An organic zinc rich epoxy paint complying with AS...

Страница 17: ...s frame been inserted between the top and second from top cable Yes No Have post caps been attached to the posts Yes No Has the anchor cable locking bolt been installed with nuts tightened to snug Yes...

Страница 18: ...QWR WKH VORW DQG LQWR WKH SRVW DEOH 0DVK OH DS 6WHS 3RVLWLRQ WKH FDS XQWLO LWV WRS VORW LV DOOLJQHG ZLWK WKH WRS RI WKH SRVW 7KHQ LQVHUW DEOHV DQG LQWR WKH VORW DQG LQWR WKH SRVW DEOHV DQG 6WHS QVHUW...

Страница 19: ...19 Release 07 22...

Страница 20: ...VHG RQ WKH FDS 6WHS 3RVLWLRQ WKH FDS XQWLO LWV ERWWRP VORW LV DOOLJQHG ZLWK WKH WRS RI WKH SRVW 7KHQ LQVHUW DEOH LQWR WKH VORW DQG LQWR WKH SRVW 6WHS QVHUW ERWWRP FDEOH DEOH WR WKH HQG RI WKH FDEOH VO...

Страница 21: ...E ANCHOR TO BE 2100mm FOR A MASHFLEX INSTALLATION WITH A POST SPACING OF 2 5m CONTACT YOUR ICP REPRESENTATIVE FOR OVERLAP WHEN USING A DIFFERENT POST SPACING 4 DISTANCE BETWEEN TERMINALS MUST BE GREAT...

Страница 22: ...ION ONLY C I V I L P R O D U C T S COMPANY valmont A MASHFLEX WRSB TENSION PANEL ARRANGEMENT WR MF 059 0 N T S A3 14 11 2019 VB LG 14 11 2019 LG 14 11 2019 F ENGINEERING SALES MARKETING DRAWINGS MASHF...

Страница 23: ...ROVED DRAWN SCALE Rev NAME DATE CHECKED ISSUE FOR INFORMATION ONLY C I V I L P R O D U C T S COMPANY valmont A FLEXFENCE MASHFLEX WRSB RECTANGULAR TYPE 1 ANCHOR BLOCK WR STD 62 8 N T S A3 02 11 2011 A...

Страница 24: ...RWISE CONTACT A QUALIFIED GEOTECHNICAL ENGINEER 6 FOR ADDITIONAL GUIDANCE PLEASE CONTACT YOUR LOCAL INGAL SALES REPRESENTATIVE 7 ALL UNITS ARE IN MM UNLESS NOTED OTHERWISE 8 INGAL CIVIL PRODUCTS MARKE...

Страница 25: ...6 27 5 6 63 7 16 21 N1 0 17 5 7 03 62 72 0 7 25 7 5 48 5 0 176 25 6 72 67 1 5 62 0 5 1 25 25 506 5 9 5 0 7 5 0LQ 5 3 67 7 1 1 5 1 5 9 7 6 5 37 21 33529 5 9 6 216 5 5 1 6 5 1 180 5 5 5 1 5 1 6 5 6 52 0...

Страница 26: ...26 Release 07 22 Notes...

Страница 27: ...27 Release 07 22 Notes...

Страница 28: ...elaide NT Brisbane Melbourne Newcastle Perth Sydney Wagga Auckland Christchurch Head Office Sydney 57 65 Airds Road Minto NSW 2566 Ph 61 2 9827 3333 Fax 61 2 9827 3300 Local call within Australia 1300...

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