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Operators Manual

2320 124th Road Sabetha, Kansas 66534 www.uscllc.com Revision Effective 04 JULY 2019

Document: TD

1028

Revision: F

LPV SEED TREATER

FOR SEED METERING WHEEL& LOSS

WEIGHT, TREATERS.

Содержание LPV Series

Страница 1: ...Operators Manual 2320 124th Road Sabetha Kansas 66534 www uscllc com Revision Effective 04 JULY 2019 Document TD 09 06 1028 Revision F LPV SEED TREATER FOR SEED METERING WHEEL LOSS IN WEIGHT TREATERS ...

Страница 2: ...sity of chemical products and changes in seed size or variety may all effect the accuracy of application and seed coverage Periodically check the equipment calibration while treating and make adjustments as required This will insure the optimum seed coverage RECEIVING YOUR EQUIPMENT As soon as the equipment is received it should be carefully inspected to make certain that it has sustained no damag...

Страница 3: ...26 LPV Treater with Seed Wheel Overview 26 Seed Wheel 27 Seed Wheel with Atomizer Chamber 38 LPV Treater with Loss in Weight Overview 28 Loss in Weight Scale with Atomizer Chamber 30 Rotating Drum Overview 33 Section D Electrical Operation 34 Section E Troubleshooting 35 Proximity Switch Adjustment Guide 37 Section F Maintenance 38 Section G Storage 42 Section H Limited Warranty 46 Table of Conten...

Страница 4: ...stand the words and symbols that are used to communicate safety information Safety words their meaning and format have been standardized for U S manufacturers and published by the American National Standards Institute ANSI The European Community E C has adopted a different format based on the International Standards Organization I S O and applicable machinery directives Both formats are presented ...

Страница 5: ...property damage Indique une situation potentiellement dangereuse qui si pas évitée peut entraîner des blessures mineures ou modérées et ou des dommages Provides additional information that the operator needs to be aware of to avoid a potentially hazardous situation Fournit des informations supplémentaires que l opérateur doit connaître pour éviter toute situation potentiellement dangereuse Notice ...

Страница 6: ...Le point d exclamation Entouré par un triangle jaune indique que un risque de blessure existe Cependant il ne indique pas la gravité des blessures potentielles Le point d exclamation Est également utilisé avec les symboles DANGER AVERTISSEMENT et ATTENTION de sorte que le risque de blessure est indiqué Electrocution Hazard Symbol This symbol indicates that an electrocution hazard exists Serious in...

Страница 7: ...r un programme et appliquer des procédures pour la fixation des dispositifs de verrouillage appropriés ou des dispositifs déconsignation à l énergie dispositifs d isolement et d autre machines ou équipements désactiver pour éviter énergisant inattendu start up ou la libération de l énergie stockée dans le but de prévenir les blessures aux employés EMERGENCY STOP There is an Emergency Stop push but...

Страница 8: ...e la maintenance du système électrique ou lors de travaux sur des câbles à haute tension exposés ou à proximité Ce danger n ex iste pas lorsque l alimentation électrique a été débranchée cor rectement verrouillée et identifiée Automatic Start Hazard This equipment may be controlled by an automated system and may start without warning Failure to properly disconnect lockout and tagout all energy sou...

Страница 9: ...instructions to operators or employees before allowing them to operate the machine and at least annually thereafter per OSHA Occupational Safety and Health Administration regulation 1928 57 The most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow them All accide...

Страница 10: ...all personnel who will be operating or maintaining the equipment OPERATING SAFETY 1 Read and understand the Operator s Manual and all safety labels before using 2 Disconnect and disable electrical supply completely and wait for all moving parts to stop before servicing adjusting repairing or unplugging 3 Clear the area of bystanders especially children before starting 4 Be familiar with the machin...

Страница 11: ...od shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand 4 Keep hands feet hair and clothing away from all moving and or rotating parts 5 Clear the area of bystanders especially children when carrying out any maintenance and repairs or making any adjustments 6 Before resuming work install and secure all guar...

Страница 12: ...sign over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper Located on the USC equipment you will find safety labels Always be sure to read and follow a...

Страница 13: ...LY REMEMBER If Safety Labels have been damaged removed become illegible or parts replaced without safety labels new labels must be applied New safety labels are available through your authorized dealer Part 09 02 0003 Part 09 02 0010 Part 09 02 0015 ...

Страница 14: ...Page 14 LPV SEED TREATER Part 09 02 0001 Part 09 02 0002 ...

Страница 15: ...Page 15 LPV SEED TREATER Part 09 02 0002 Part 09 02 0001 ...

Страница 16: ...ce with local electrical codes 2 The C2D2 certifications are only valid for equipment operating at 60 HZ 3 The approved operating temperature for this equipment is between 0 C 32ºF and 40 C 104 F 4 All RJ45 and USB pass through connector caps must remain closed to achieve a C2D2 rating Hard wire these connections in accordance with local electrical codes The following labels and certification plat...

Страница 17: ...equipment should be grounded by attaching a bonding strip to the metal frame and securing that strip to the factory ground point If labeled accordingly USC products are designed to comply with CSA 22 1 for use in a Class II Division 2 Group G environment When connecting the USC system power cord into a power supply first determine if the supply is also within the hazardous area where the USC syste...

Страница 18: ...à la structure métallique et la sécurisation cette bande au point de masse du fabricant Si étiquetés en conséquence les produits USC sont conçus pour être conformes à la norme CSA 22 1 pour une utilisation dans une Classe II Division 2 Groupe G environnement Lors du raccordement du USC alimentation du système cordon dans une alimentation d abord déterminer si l offre est également dans la zone dan...

Страница 19: ...sans les quatre supports de transport ré installé Ne pas le faire peut causer des dommages au châssis basculant AVERTISSEMENT 5 Install the drum lift actuator kit 03 17 0111 that is shipped separately using the 6 steps below A through F STEP C Lower the drum slowly until the drum frame is resting on the dead stop pins on both sides of the treater frame STEP A Support the discharge end of the treat...

Страница 20: ...rotate The actuator was installed and tested at the factory so the shaft is in the correct position before it was disassembled prior to shipping STEP E Insert the second clevis pin 06 09 0058 and the two flat washers 06 05 0005 attaching the end of the actuator piston to the bracket on the drum frame The washers should be on the outside of the frame bracket If the treater drum is setting on the de...

Страница 21: ...l actionneur ou les supports de montage pourrait se produire NOTICE AVIS 6 Anchor the seed treater in position to prevent the machine from moving during operation 7 Inspect machine thoroughly for screws bolts fittings etc which may have come loose during shipping 8 The pump stand s should be placed on level ground close to the seed treater 9 Attach the chemical tubing from the pump stand s to the ...

Страница 22: ...connected All pump stand control panels will need to connected in a similar configuration 2 If you have manual or semi automated pump stands connect the 2 pin communica tion cables from pump stands to one of the auxiliary ports on the treater control panel 3 LOSS IN WEIGHT Connected to the load cell summing box on the scale 4 LOSS IN WEIGHT Connected to the cable at the top of the remote I O block...

Страница 23: ... Connected to the drum motor 8 Connected to the atomizer motor 9 Connected to the seed metering wheel motor Not used in LOSS IN WEIGHT 10 Not used in these configurations 11 Connect the cable from PJ2512 to the drum tilt actuator mounted on the lower frame cross member 12 Connected to the cable from PJ2253 to the drum leveling inclinometer mounted next to the drum motor 13 Connected to the cable f...

Страница 24: ...Page 24 LPV SEED TREATER VERSION 4 LPV TREATER CONNECTIONS 11 DRUM TILT ACTUATOR 12 DRUM LEVELING SENSOR 13 SMW HOPPER PROXIMITY SENSOR SEED WHEEL 14 16 9 ...

Страница 25: ...cal electrical codes and ensure that the system is properly grounded and bonded The USC system must be connected to the same electrical requirements as specified in the main control panel on the power requirement tag or the electrical schematic shipped with the piece of equip ment This will power the USC LPV seed treater and any attached conveyors 18 ...

Страница 26: ...L OVERVIEW Mechanical Operation Section C Atomizer Motor Rotating Drum Adjustable Seed Flow Gate Discharge Chute Quick Release Atomizer Chamber Handle Plumbing To Atomizer Treater Control Panel Drum Motor 12 Hopper Extension Seed Wheel Proximity Sensor ...

Страница 27: ...d in each pocket After the seed is caught the wheel continues rotation and dispenses the seed into the atomizer chamber With the constant turn of the wheel there is a consistent amount of seed always sent through the atomizer A cup is used to represent a certain percentage of one of the wheels pockets To calibrate the seed flow take a sample of the seed to be treated using the cup and weigh it Ref...

Страница 28: ...ws down out of the seed wheel and on top of the distribution cone which disperses the seed down around the atomizer head The adjustable seed gate is set to fully open and the seed wheel determines the seed flow rate based on the RPM it is running at The atomizer can be easily accessed for cleaning and maintenance by pulling down on the quick release handle and sliding the atomizer away from the tr...

Страница 29: ...d Gate Atomizer Motor The Illustration below shows how seed passes through the atomizing chamber The red represents treatment being dispensed to the seed as it passes through the chamber After the seed passes through the atomizer it goes into the drum where the coating process is completed Atomizer Chute ...

Страница 30: ...D TREATER LPV TREATER WITH LOSS IN WEIGHT BOX 2 BOX OVERVIEW Pro Box Platform Scale Atomizer Motor Rotating Drum Discharge Chute Quick Release Atomizer Chamber Handle Plumbing To Atomizer I O Control Panel Drum Motor ...

Страница 31: ...ate of the seed flowing down on top of the distribution cone which disperses the seed down around the atomizer head The atomizer can be easily accessed for cleaning and maintenance by pulling down on the quick release handle and sliding the atomizer away from the treater body see page 37 The gate may also be located on 1 Batch Hopper either above the treater or on the floor 2 Tri Flo mounted on th...

Страница 32: ...HE TREATER FOR TRI FLO TREATER WITH BATCH HOPPER ABOVE NOTE LOSS IN WEIGHT GATE LOCATED ON BATCH HOPPER OR FLOOR MOUNTED TRI FLO FLOW CHAMBER Atomizing Chamber Quick Release Atomizer Chamber Handle Gate Atomizing Chamber Quick Release Atomizer Chamber Handle ...

Страница 33: ...mbour pendant le fonctionnement Toujours avoir les boucliers de sécurité en place pendant le The LPV Treater also comes standard with telescoping fork lift pockets These pockets may be slid out from underneath the treater to allow a fork lift to pick up the treater from it s discharge end The rotating drum is grounded to the equipment structure at the factory to avoid the possibility of generating...

Страница 34: ...y shall work on the control panel Never allow anyone who has not read and familiarized themselves with the owner s manual to open or work on the control panels Seules personnes autorisées doivent travailler sur le panneau de commande Ne jamais laisser quelqu un qui n a pas lu et se sont familiarisés avec le manuel d ouvrir ou de travail du propriétaire DANGER DANGER ATTENTION This section provides...

Страница 35: ...kwise page 37 3 Make sure inlet conveyor is plugged inlet conveyor receptacle 4 Connect hopper proximity switch Pump will not turn on in AUTO 1 Proximity switch is not staying covered 2 Atomizer is not on 3 Proximity switch is not sensitive enough 4 Pump stand two wire cord is not plugged into to treater main panel 5 Both the Chemical Pump switch on the Pump Stand and the Pump Aux Control on the H...

Страница 36: ...seed treater is set too level 3 Chains are too loose 1 Dry off any moisture that may have collected on the outside of the drum 2 Adjust the slope of the seed treater to at least a 3 drop from front to back If desired more slope can be applied 3 Check and tighten the drive chains Also check the chain alignment None of the motors will turn to ON in HAND mode 1 Processor is faulted 2 Emergency Stop b...

Страница 37: ... the proximity switch The LED lights indicates the power status If they are active the device is powered The center LED is when the switch closes Using the small screwdriver you can adjust the proximity switch by turning the sensitiv ity dial of the proximity switch Turn Clockwise to make the proximity switch more sensitive Turn Counterclockwise to make the proximity switch less sensitive Sensitiv...

Страница 38: ...nutilisable Une mauvaise performance ou un danger peut survenir Do not use compressed air or water under pressure to clean any of the components of the USC equipment Ne pas utiliser d air comprimé ou de l eau sous pression pour nettoyer l un des composants de l équipement USC DANGER DANGER GREASING Use an SAE multipurpose high temperature grease with extreme pressure EP performance Also acceptable...

Страница 39: ...perating in a CSA 22 1 Class II Division 2 Group G hazardous area USC recommends this step be performed on a daily basis Essuyez le carter moteur avec un chiffon humide en veillant à éliminer toutes les poussières qui peuvent avoir perçu depuis la dernière date de maintenance Enregistrez le nettoyage sur la société les documents requis Si opérant dans un CSA 22 1 Classe II Division 2 Groupe G zone...

Страница 40: ...d reconnect the motor power cord Quick Release Handle Atomizer Head Set Screw Bearing 1 Slide out atomizer housing and grease bearing inside Bearing needs just one pump of grease every 40 hours of operation right 2 Clean any build up inside the housing and the atomizer head To remove the atomizer head loosen the set screw located on the bottom of the head 3 Check for any play in the atomizer shaft...

Страница 41: ...t avoir perçu depuis la dernière date de maintenance Enregistrez le nettoyage sur la société les documents requis Si opérant dans un CSA 22 1 Classe II Division 2 Groupe G zone dangereuse USC recommande cette étape être effectuée sur une base quotidienne LOSS IN WEIGHT GATE Use a vacuum cleaner to remove any excess seeds or build up that may have ac cumulated during operation Only applies if the L...

Страница 42: ...all be used when cleaning the machine TREATER 1 Turn power off to the treater and treater components 2 Inspect all welds and structural components for bends cracks and damage 3 Use a vacuum to clean out any seeds and excess build up that may have occurred during operation 4 Wipe down the motor casings with a damp cloth making sure to remove all dust that may have collected since the last maintenan...

Страница 43: ...gn material 3 Turn power back on to the treater and run seed wheel to help remove any additional debris Compressed air can be used to blow out any foreign material 4 Check brushes for wear below 5 Wipe off and clean the lens of the proximity switches below 6 Disconnect power and mount all guard back in place 7 Tarp or cover the supply hopper and seed wheel to keep out any dirt or unwanted pests Pr...

Страница 44: ...n out any residue left on the inside of the drum and around the seed lifters 3 Lubricate the chain to keep from corroding in storage ATOMIZER CHAMBER 1 Remove and clean the atomizer housing 2 Remove the atomizer head and stainless steel plumbing The atomizer head may be disassembled right for easier cleaning It is threaded together and can simply be unscrewed 3 Reinstall the atomizer head and plum...

Страница 45: ...Page 45 LPV SEED TREATER NOTES ...

Страница 46: ... components This warranty also does not apply to Products upon which repairs and or modifications have been effected or attempted by persons other than pursuant to written authorization by Manufacturer This includes any welding on equipment which could damage electrical components Manufacturer does not warrant against casualties or damages resulting from misuse and or abuse of Products improper st...

Страница 47: ...Page 47 LPV SEED TREATER USC LLC 2320 124th road Sabetha KS 66534 EMAIL sales team uscllc com WEB www uscllc com ...

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