LX31/41 Electric Work Platform
3-1
Section 3
M
AINTENANCE
3.1 I
NTRODUCTION
Be sure to read, understand and follow all infor-
mation in the Operation Section of this manual
before attempting to operate or perform service
on any Work Platform.
NOTE: For Information on the engine refer to
your local engine dealer.
This section contains instructions for the mainte-
nance of the Work Platform. Procedures for the oper-
ation inspection, adjustment, scheduled
maintenance, and repair/removal are included.
Referring to Section 2 will aid in understanding the
operation and function of the various components
and systems of the work platform, and help in diag-
nosing and repair of the machine.
Refer to “Table 3-1:” on page 3-5 for recommended
maintenance intervals.
NOTE: Unless otherwise specified, torque all fit-
tings according to “Table 3-2:” on
page 3-26, and “Table 3-3:” on page 3-26.
Terminology
T
ERMINAL
B
LOCKS
:
Located in upper and lower con-
trol boxes. Designated by TB##. (##) designates the
number of the block which is written on the terminal
block. “R” right or “L” may follow the number.
W
IRE
C
OLOR
:
Indicated by color/color. First color
refers to insulation color and second color indicates
stripe. If second color is not given there is no stripe.
F
ORWARD
:
Front of machine indicated by yellow
arrows on chassis.
A
FT
:
Rear of machine indicated by orange arrows on
machine.
General Procedures
C
ONTACT
B
LOCKS
:
Removed by inserting a flat
screwdriver into the slot at either end of block and
prying outward. Installed by pressing into an empty
slot.
S
WITCH
M
OUNT
B
ASE
:
Assembled to back of switch
actuator. Removed by rotating the small black lever
counterclockwise and lifting off base.
T
ERMINAL
B
LOCKS
:
Remove wires by inserting a
small flat bladed screwdriver into square beside wire.
Install wires by stripping 1/2” (12,7 mm) of insulation,
inserting screwdriver in square and inserting wire. Be
sure no strands are bend backwards. Replace wires
with same rating and type.
3.2 D
ATE
C
ODE
I
DENTIFICATION
ON
H
OSES
G
ATES
uses a five digit code:
Year, Month, Day
.
i.e.: 6 11 29 - means 1996, month 11 (November), day 29.
P
ARKER
uses a ten digit code:
Plant, Year, Month, Day.
i.e.: XXXX 6 11 29 - means Plant XXXX, 1996, month 11
(November), day 29.
D
AYCO
stamps month, day and year on each hose.
3.3 S
PECIAL
T
OOLS
The following is a list of special tools which may be
required to perform certain maintenance procedures
on the work platform.
• 0-1000 psi (0-69 bar) Hydraulic Pressure Gauge
with Adapter Fittings
• 0-3000 psi(0-207 bar) Hydraulic Pressure Gauge
with Adapter Fittings
• 0-6000 psi(0-414 bar) Hydraulic Pressure Gauge
with Adapter Fittings
• Small Deutsch Connector Field Kit
(UpRight P/N 030899-000)
• Large Deutsch Connector Field Kit
(UpRight P/N 030898-000)
• Inclinometer
W A R N I N G
!
!
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