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Basic - information 

 

 

Version: 2020 / V3 

Seite: 3 

BAMOCAR-PG-D3-700-900 

 

1.

 

Basic - information 

1.1

 

History 

Version 

Modifications 

Date 

2020 / V1 

New version  

01.April 2020 

2020 / V2 

Layout 

 

2020 / V3 

 Chapter 2.2, Table liquid cooler adapted 

10. Sept. 2020 

 

1.2

 

Further UNITEK products 

For synchronous and asynchronous motors 

Digital AC-servo amplifiers (mains up to 480V~) 

 

UNITEK 

DS205, DS403, DPCxx 

Digital AC-servo amplifiers for battery operation 

 

UNITEK 

Series BAMOBIL-D3 

Analog three-phase servo amplifier 

(mains 400V~) 

 

UNITEK 

Series TVD 

For dc motors 

Analog DC-servo amplifier for battery operation 

 

 

Series BAMOBIL-A 

Analog DC-servo amplifier (operation via the mains)   

UNITEK 

Series TV 

Thyristor current converter 1Q, 4Q, servo 

 

UNITEK 

Classic series 

200 W to 800 kW 

 

1.3

 

Engineering instructions (MANUAL) 

1. 

MANUAL 

BAMOCAR-PG-D3-700-900 

Hardware 

2. 

MANUAL 

NDrive x 

Software 

3.   MANUAL 

Commissioning  

Commissioning - error detect. 

 

Use all three MANUALS for the engineering, the installation and the commissioning! 

 

CD (UNITEK-DOKU-SOFT) supplied with the delivery of the units. 

Download: www.unitek.eu 

 

The hardware MANUAL comprises warning and safety advices, explanations of standards, 

mechanical and electrical installation advices. 

 

The MANUAL must be available for all persons who are concerned with the unit. 

 

 

 

Содержание BAMOCAR-PG-D3-700-900

Страница 1: ...mplifier BAMOCAR PG D3 700 900 for EC servo motors for EC asynchronous servo motors Hans Paul Kaysser Stra e 1 Ausgabe Version 71397 Leutenbach Nellmersbach 2020 V3 Tel 07195 92 83 0 Preliminary relea...

Страница 2: ...data 15 2 Mechanical installation 18 2 1 Important notes 18 2 2 Dimensions BAMOCAR PG D3 700 900 19 3 Electrical installation 21 3 1 Important advices 21 3 2 Circuit diagramm 22 3 3 Connection diagra...

Страница 3: ...1 SIN COS 1VSS Anschluss 42 4 12 Rotorlagegeber Anschluss mit BL Tacho 43 5 State display 44 5 1 Display of the BAMOCAR states 44 5 2 State information error 45 5 3 State information warning signals 4...

Страница 4: ...g DC servo amplifier for battery operation Series BAMOBIL A Analog DC servo amplifier operation via the mains UNITEK Series TV Thyristor current converter 1Q 4Q servo UNITEK Classic series 200 W to 80...

Страница 5: ...ations in the industrial sector B2B secondary environment Manufacturer UNITEK Industrie Elektronik GmbH Dealer Caution Danger to life High voltage Warning Important Dangerous electric fields Scope of...

Страница 6: ...s motors has the widest speed range due to the single field weakening and there is no braking torque in case of a motor circuit However the unit size and the worse efficiency is a disadvantage The rot...

Страница 7: ...od processing machines robots and handling systems conveyors stone working machines and for many other battery supplied applications Build Robust unit for switch cabinet mounting according to the VDE...

Страница 8: ...tal control unit Processor independent hardware switch off in case of over voltage under voltage short circuits circuits to earth and over temperature at the amplifier or motor Intrinsically safe and...

Страница 9: ...contacted Any incorrect installation connection may damage the device Any incorrect programming may cause dangerous movements Intended applications The devices of the BAMOCAR PG D3 700 900 are power...

Страница 10: ...safety systems must be enabled When the device is open and or the safety systems are de activated it must be ensured by the operator that only skilled and suitably trained personnel has access to the...

Страница 11: ...ts may not be started until it is ensured that the machine the installation or the vehicle comply with the regulations of the EC machinery directive 2006 42 EG and the EMC guideline 2004 108 EG On the...

Страница 12: ...eyes principle Working environment Incorrect handling of the units may cause damage to persons or property The units must be closed during operation Any unit covers must not be removed Disconnect the...

Страница 13: ...ing complies with the standards It must be paid attention to the equipotential bonding for components which are connected to the unit and which do not have isolated inputs and outputs equalizing conne...

Страница 14: ...ow voltage 2012 EN 61010 Safety regulations control units 2011 EN 61508 5 Functional safety of electric electronic systems 2011 EN 60068 1 2 Environmental influences 2011 ISO 20653 Type of protection...

Страница 15: ...he specifications electromagnetic interferences electrostatic interferences lightning strikes failure of components failure in the brakes Dangerous temperatures caused by faults during the installatio...

Страница 16: ...k power kW 480 Max power loss W 4 3 Pulse frequency kHz programmable 2 4 8 reduced torque Rotation frequency Hz 600 Over voltage switching threshold V programmable to max 800 V Input fuse A 500 Bus ci...

Страница 17: ...1000m above sea level 100 1000m performance reduced by 2 100 m Cooling Liquid cooling unit 30 C to max 65 C 12 l min pressure max 6 bar 65 C performance reduced by 2 C Mounting position independent Co...

Страница 18: ...air cooling Permissible current limit depending on the ambient temperature With liquid cooling Permissible current limit depending on the temperature of the cooling agent Dependence on IGBT module te...

Страница 19: ...aken from the dimension diagrams or from the drilling plan Do not mark off the unit The filter and the choke have to be mounted near to the device The line shields and the mounting plate must have sur...

Страница 20: ...Mechanical installation Version 2020 V3 Seite 19 BAMOCAR PG D3 700 900 2 2 Dimensions BAMOCAR PG D3 700 900...

Страница 21: ...ope of delivery Liquid cooling Power connection Hose connection Metall G 13 Screws for power connections hexagon socket M10 x 20 max tightening torque 20 Nm PG cable entry metal M32 x 1 5 With screen...

Страница 22: ...om the power supply place the short circuit bracket affix warning signs The installation should only be carried out by suitably trained personnel for electrical engineering Compare the connection data...

Страница 23: ...Electrical installation Version 2020 V3 Seite 22 BAMOCAR PG D3 700 900 3 2 Circuit diagramm...

Страница 24: ...Electrical installation Version 2020 V3 Seite 23 BAMOCAR PG D3 700 900...

Страница 25: ...Electrical installation Version 2020 V3 Seite 24 BAMOCAR PG D3 700 900 3 3 Connection diagramm...

Страница 26: ...ounting plate must be connected to earth using a 10 mm wire The motor housing must be connected to earth using a 10 mm wire The device ground X AGND must be connected to the mounting plate using a 1 5...

Страница 27: ...been mounted in machines and installations the operation of the device must not be started until the machine or the installation has been approved of the regulations of the EC machine guideline 2006...

Страница 28: ...t 1 18 DIN2 Digital input 2 19 RFE Rotor Enable 20 AR1 Analog Input 1 21 AIN1 Analog Input 1 22 AR2 Analog Input 2 23 AIN2 Analog Input 2 RS232 24 R1IN RS232 25 T1OU RS232 26 T2OU RS232 27 R2IN RS232...

Страница 29: ...g connection of the power supply to earth Attention In addition to the internal supply current 1 4 A at 12 V 0 9 A at 24 V the total current of the outputs DOUT must also be supplied by the power supp...

Страница 30: ...on to 34 38 mm Shorten shield to 10 mm Strip inner insulation Copper strand to 7 12 mm Cable lug insulation 25 mm braided sleeve or heat shrink tubing Cable lug for M10 screw Push on the PG cable glan...

Страница 31: ...ERVOLTAGE F1 safety fuse Programming of an output for the pre charging The output Dout1 switches the relay K3 when the bus circuit voltage DC BUS is greater than the variable 1 Warning The power suppl...

Страница 32: ...otor choke only necessary for shield capacities superior to 5 nF motor cable approx 25 m Cross section mm min 35 max 95 AWG 4 Motor choke Only necessary for a shield capacity of 5 nF approximately 25m...

Страница 33: ...The inputs LMT1 X1 15 and LMT2 X1 16 are preferably to be used as inputs of the output stage switch Input Connector Function State RFE X1 19 Rotor enable fixed FRG RUN X1 14 Enable fixed END1 LMT1 X1...

Страница 34: ...ce Enable input FRG RUN Rotary field enable input RFE Switching on Safety device contacts closed Release FRG RUN 0 5 s after RFE Safety switch off Safety device contacts open No FRG RUN signal blocks...

Страница 35: ...age reference 24 V X1 6 Ground reference GNDE X1 7 Output Connector Function State Parameter BTB RDY X1 11 X1 12 ready for operation fixed Solid State Relais DOUT1 X1 8 Digital output 1 programmable D...

Страница 36: ...ontact for max 48 V 0 5 A not short circuit proof Capacitive load max 1 F Contact resistance max 2 Ready for BTB The BTB relay contact is closed Not ready BTB relay contact is open Red LED and error m...

Страница 37: ...motor can either be changed by swapping the connections at the differential input or by means of a logic input or by programming see NDrive x The analog inputs can be assigned to different functions...

Страница 38: ...ed using a shielded cable Install the cable only after disconnecting the device from the mains The interface is adjusted to 115200 Baud It can also be adjusted to 9600 Baud by means of the NDrive Conn...

Страница 39: ...BUS Interface complies with the standard ISO 11898 Adjustment and programming see Manual NDrive and CAN Manual CAN BUS Kabel Use a shielded bus conductor with a low shielding capacity LiYCY 3 x 0 25 s...

Страница 40: ...The maximum possible speed is 50 000 rpm 10 bit The digitized signals are used for the polar wheel angle the position control the speed control and incremental output Only use motors with a 2 4 6 or 8...

Страница 41: ...e device zero GND The 5 V supply voltage is provided by the servo Only use motors with TTL incremental encoders and rotor position tracks which have been approved by the manufacturer Connector X7 14 p...

Страница 42: ...es which differ from 5V the voltage must be specified on order and externally be connected Checking the correct connection Rotor sequence The correct sequence of the rotor signals with a motor turning...

Страница 43: ...lly set to optimum Only use motors with SIN COS encoders SC which have been approved by the manufacturer Connector X7 14 pin Tyco type connector Connecting cable 6 x 2 signal conductors twisted and sh...

Страница 44: ...ho voltages X7 Connect pins 1 9 and 11 Connect speedometer center to X7 1 Only use motors with rotor position encoders bl which have been approved by the manufacturer Connector X7 14 pin Tyco type con...

Страница 45: ...inherent hardware failure flashing bright dark Starting state after reset auxil voltage 24V off on The first enable stops the flashing display Drive enable Drive disabled not enabled OK 0 OK 1 ENA 1...

Страница 46: ...it 12 D Bit 13 E HW_ERR Current measurement error Bit 14 F BALLAST Ballast circuit overloaded Bit 15 Note Error F is a device dependent error for BAMOBIL and BAMOCAR without function If the auxiliary...

Страница 47: ...18 3 Bit 19 4 Bit 20 5 Bit 21 6 MOTORTEMP Motor temperature I red TM or 93 from M Temp Bit 22 7 DEVICETEMP Device temperature 87 of limit Bit 23 8 Vout_Sat Limit of the existing voltage output is rea...

Страница 48: ...Battery voltage Measuring tolerance 2 Example for settings on the BAMOCAR DC BUS max 0xA5H for limit voltage Num 0x0B Bemerkung 144 750 V 23625 1 corresponds 5 2 V 135 700 V 22050 DC BUS min 0xA5L fo...

Страница 49: ...ers I red TD 0x58 and I red TE 0x4C programmed see Manual NDrive Current actual value BAMOCAR I 100 Calibration nominal current I device Peak current DC blocked Maximum value 11Bit mV Num A eff A eff...

Страница 50: ...r or a third party non observance of the manual which is included in all consignments non observance of the electrical standards and regulations improper maintenance acts of nature All further claims...

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