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Commissioning 

 

Sageon II Bulk Product Manual 

 

 

PM990-5201-00, Issue 6 

4-1 

 

 

 

4.

 

COMMISSIONING 

 

With all the batteries, load and AC cabling wired, and checked for correct polarity, the system is commissioned by the 
following steps: 
 

 

Ensure no rectifiers are installed in the Power Module and no load is applied. 

 

 

Plug in the Controller – it should power up off the battery.  If not, it is possible that the battery polarity is reversed. 

 

 

Set up the Controller menu items for:  

o

 

number of batteries and size (Ah),  

o

 

number of rectifiers, 

o

 

set the required float and equalize voltages, 

o

 

set BLVDS option to Auto and set the BLVDS Aux to “Normally Open” 

o

 

set the Battery Switch to “Normally Open” 

o

 

set the Cct Switch to “Normally Open” 

o

 

set the Battery Transducer FS as 400 Amps 

o

 

set the amount of battery temperature compensation voltage adjustment if used and after confirming that 
the battery temperature is being measured 

o

 

set the battery charging current limit to 10% of the Ah rating (i.e. if 150Ah battery is used, set the limit to 
15A) – this value can be adjusted later to meet your specific charging requirements. 

In many cases, these values are set up in the factory and will only require modification if the particular battery 
is being used requires a different set up.   
 

 

Close the remaining battery circuit breakers if more than one string is used. 

 

 

Insert a switch-mode rectifier in position 1 and apply the AC power.  The rectifier unit should power up and begin 
charging the battery bank/s. 

 

 

Insert all the remaining rectifiers and apply AC power to them. 

 

 

Check that the bus voltage is increasing toward the float voltage. 

 

 

Close the load circuit breakers and check that the loads power up. 

 

 

Wait for 1 minute and check that the rectifiers are all sharing the load current to /-2A of the average rectifier 
current. 

 

 

The system is up and operational.  Adjust any operational monitoring or setup details as required (see the next 
section on Operation or refer to the Controller Operation Manual on the CD for a detailed explanation of the 
functions). 

 

Содержание Sageon II

Страница 1: ...nual PM 990 5201 00 Issue 6 sageon2_48 man pdf UNIPOWER LLC 3900 Coral Ridge Drive Coral Springs FL 33065 United States Tel 954 346 2442 Fax 954 340 7901 Email customer services unipowerco com Web sit...

Страница 2: ......

Страница 3: ...of shipment open the container and inspect the contents for damage If it is necessary to move or otherwise handle the shipment refer to the next section Handling for instructions and warnings Unpack t...

Страница 4: ...wn in italic in the label drawing below in all correspondence with UNIPOWER A sample nameplate is shown below 225 8001 00 SAGEON II POWER MODULE PART NUMBER 110 5201 INPUT RATING 85 300VAC 18A max 45...

Страница 5: ...bited Copyright UNIPOWER LLC 2015 DISCLAIMER Data descriptions and specifications presented herein are subject to revision by UNIPOWER LLC without notice While such information is believed to be accur...

Страница 6: ...ANSION MODULES 3 10 4 COMMISSIONING 4 1 5 OPERATION 5 1 5 1 SUMMARY OF CONTROLLER FRONT PANEL CONTROLS 5 1 5 2 CONTROLLER COMPONENTS 5 1 5 2 1 Alpha numeric Display 5 1 5 2 2 Front Panel Pushbuttons 5...

Страница 7: ...board connections 2 4 Figure 3 1 Mount points for securing Power Module in a rack 3 1 Figure 3 2 AC Feed Terminations 3 2 Figure 3 3 Single Phase feed phase to neutral 3 3 Figure 3 4 Single Phase fee...

Страница 8: ......

Страница 9: ...ivalent standard For open rack use the back of the magazine must be fully enclosed by its covers and the AC wiring terminations must be protected by either a grounded casing or an enclosure that provi...

Страница 10: ......

Страница 11: ...sed The Power Module provides the following integrated features Bulk power N 1 redundant rectifiers battery charge current limiting opt short circuit and reverse polarity protection battery temperatur...

Страница 12: ...Configuration Sageon II Bulk Product Manual PM990 5201 00 Issue 6 2 2 Figure 2 3 400A Bulk Power with AC Breakers Figure 2 4 600A Bulk Power with AC Breakers...

Страница 13: ...ribbon 7 Standalone system voltage connection Controller power and voltage sensing 8 Load circuit breaker trip detection circuitry connection Notes Devices and cable connections are pre wired as part...

Страница 14: ...Figure 2 7 Alarm relay board connections The alarm relay board is installed on the side of the Power module such that Relay 5 is on the top when viewed from the rear of the metalwork Each alarm is us...

Страница 15: ...ilarly the energy hazard associated with the batteries connected to the DC bus must be addressed with appropriately insulated tools and other measures to prevent accidental short circuits to the DC bu...

Страница 16: ...feed is individually protected and the installer is only required to connect a single AC supply 1 phase to the AC DIN rail terminations 3 3 MAINS CONNECTIONS Figure 3 2 AC Feed Terminations 3 3 1 Fac...

Страница 17: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 3 Figure 3 3 Single Phase feed phase to neutral Figure 3 4 Single Phase feed phase to phase...

Страница 18: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 4 Figure 3 5 split Single Phase feed phase to neutral Figure 3 6 Y Three Phase feed connected rectifiers phase to phase...

Страница 19: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 5 Figure 3 7 Y three Phase feed phase to neutral Figure 3 8 three Phase feed phase to phase...

Страница 20: ...tion Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 6 Figure 3 9 Y three phase feed Single Phase to rectifiers phase to phase Figure 3 10 Y Three Phase Feed Single Phase to Rectifiers phase to...

Страница 21: ...ses Other arrangements for 3 phase Y with similar levels of protection are also possible as shown below The voltage rating of the arrestor should be selected based on the maximum AC voltage likely to...

Страница 22: ...s Locate the ambient sensor close to the intake air zone of the Power Module Locate the battery sensor on a battery block in the middle Module of the battery bank likely hot zone 3 7 AUXILIARY RELAY C...

Страница 23: ...a rate 9600bps termination of the line with resistors generally is not required However if high rate of data corruption is experienced slow data update in monitoring program line termination resistors...

Страница 24: ...All boards are factory wired and allow for easy customer connection access Figure 3 14 AC Option Box Rear View screens removed for clarity 3 12 ADDING AUXILIARY EXPANSION MODULES Modules such as the S...

Страница 25: ...attery charging current limit to 10 of the Ah rating i e if 150Ah battery is used set the limit to 15A this value can be adjusted later to meet your specific charging requirements In many cases these...

Страница 26: ......

Страница 27: ...parameter press ENTER the value will flash on and off To increase the number press INC to decrease the number press DEC When the desired number is on the screen press ENTER again To change parameters...

Страница 28: ...rd must be programmed Once that is done security can be enabled 5 3 1 1 Entering a password to gain access to parameters change When the security function is active any changes to the system settings...

Страница 29: ...act failure A No Demand Control loop in RECTIFIER not in normal state A H S Temp High RECTIFIER heatsink temperature too high where available A Temp Sensor Fail Temp sensor in RECTIFIER faulty S C or...

Страница 30: ...ected or failure A Batt I Limit Battery charging current is being limited to preset value A Bat Sym Alarm Battery discharge currents from battery strings not sharing load equally A Earth Leak Alarm Ea...

Страница 31: ...etup Press ENTER Modify Value up down ENTER to accept Press ENTER to begin flashing display and LEDs Test Indicators Press ENTER ENTER System information including controller software version S N and...

Страница 32: ...Value up down ENTER to accept ENTER Phone 3 0398887788 Modify Value up down ENTER to accept ENTER Phone 3 Cont 2323 Modify Value up down ENTER to accept ENTER Audio Alarm Off INC DEC toggles state EN...

Страница 33: ...4 cells Modify Value up down ENTER to accept ENTER Number of battery banks BCM Batteries 1 Modify Value up down ENTER to accept ENTER Cell Vhi Alarm 2 50V Modify Value up down ENTER to accept ENTER Ce...

Страница 34: ...not be adjusted here Equalise Voltage SMR Default SMR Equalise 56 5V Cannot be adjusted here ENTER SMR voltage above which alarm flagged SMR V high Alarm 57 0V Modify Value up down ENTER to accept ENT...

Страница 35: ...Battery Rating 500Ah Modify Value up down ENTER to accept ENTER Battery Temperature compensation BTC Coeff 3 2 mV C C Modify Value up down ENTER to accept Variable from 0 to 6 0mV C C If BTC not Off...

Страница 36: ...ion EQ Duration 3 hours Modify Value up down ENTER to accept ENTER Periodic equalisation charging trigger EQ Period 12 Weeks Modify Value up down ENTER to accept Set to zero to disable ENTER Manual co...

Страница 37: ...ting to Closed or Auto Power up the rectifiers and reduce the load until the bus voltage increases to the float voltage Load or Battery circuit breaker alarm does not set when the breaker is opened or...

Страница 38: ...A rectifier is indicating RECTIFIER Off or No Response on the Controller RECTIFIER display An AC failure to the rectifier is the most likely cause While the rectifier internal power rails are still a...

Страница 39: ...rical interference where possible EEPROM Fail alarm for the Controller is activated Corrupted data found on the backplane EEPROM that is outside the allowable data range similar to RECTIFIER corruptio...

Страница 40: ......

Страница 41: ...new IP address Select correct network class Click Set IP Address button The process takes several seconds to complete and the progress is indicated below IP address field When completed a dialog box...

Страница 42: ...just press Enter if N press Y followed by enter Next item will be Gateway IP address nnn Enter assigned gateway address then press Enter at each item until set up menu is shown again Terminate Telnet...

Страница 43: ...P address you just set is temporary and will revert to the default value when the unit s power is reset unless you log into the unit and store the changes permanently Refer to the chapter on configura...

Страница 44: ...to the unit basic parameters Hardware Ethernet Autodetect IP addr 192 168 000 098 no gateway set Select 0 and press Enter to configure the Lantronix Interface Server s basic parameters IP Address The...

Страница 45: ...t Can sustain short circuit at output terminals indefinitely Reverse Battery Polarity Internal fuse at output of RECTIFIER High Voltage Shutdown Rectifier shuts down if output exceeds programmed overv...

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