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3

WARNINGS

THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED TO THE
USER.

INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING PRO-
DUCT INSTALLATION AND MAINTENANCE.

THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SECTION
OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.

CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.

1)

GENERAL INTRODUCTION

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The equipment must be installed in compliance with the regulations
in force, following the manufacturer’s instructions, by qualified per-
sonnel.

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Qualified personnel means those having technical knowledge in the
field of components for civil or industrial heating systems, sanitary
hot water generation and particularly service centres authorised by
the manufacturer.

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Improper installation may cause injury to people and animals, or
damage to property, for which the manufacturer cannot be held lia-
ble.

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Remove all packaging material and inspect the equipment for inte-
grity.

In case of any doubt, do not use the unit - contact the supplier.
The packaging materials (wooden crate, nails, fastening devices, plastic
bags, foamed polystyrene, etc), should not be left within the reach of chil-
dren, as they may prove harmful.

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Before any cleaning or servicing operation, disconnect the unit from
the mains by turning the master switch OFF, and/or through the cut-
out devices that are provided.

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Make sure that inlet or exhaust grilles are unobstructed.

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In case of breakdown and/or defective unit operation, disconnect the
unit. Make no attempt to repair the unit or take any direct action.

Contact qualified personnel only.
Units shall be repaired exclusively by a servicing centre, duly authorised
by the manufacturer, with original spare parts.
Failure to comply with the above instructions is likely to impair the unit’s
safety.
To ensure equipment efficiency and proper operation, it is essential that
maintenance operations are performed by qualified personnel at regular
intervals, following the manufacturer’s instructions.

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When a decision is made to discontinue the use of the equipment,
those parts likely to constitute sources of danger shall be made har-
mless.

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In case the equipment is to be sold or transferred to another user, or
in case the original user should move and leave the unit behind,
make sure that these instructions accompany the equipment at all
times so that they can be consulted by the new owner and/or the
installer.

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For all the units that have been modified or have options fitted then
original accessory equipment only shall be used.

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This unit shall be employed exclusively for the use for which it is
meant. Any other use shall be considered as improper and, there-
fore, dangerous.

The manufacturer shall not be held liable, by agreement or otherwise, for
damages resulting from improper installation, use and failure to comply
with the instructions supplied by the manufacturer.

2)

SPECIAL INSTRUCTIONS FOR BURNERS

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The burner should be installed in a suitable room, with ventilation
openings complying with the requirements of the regulations in force,
and sufficient for good combustion.

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Only burners designed according to the regulations in force should
be used.

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This burner should be employed exclusively for the use for which it
was designed.

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Before connecting the burner, make sure that the unit rating is the
same as delivery mains (electricity, gas oil, or other fuel).

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Observe caution with hot burner components. These are, usually,
near to the flame and the fuel pre-heating system, they become hot
during the unit operation and will remain hot for some time after the
burner has stopped.

When the decision is made to discontinue the use of the burner, the user

shall have qualified personnel carry out the following operations:
a

Remove the power supply by disconnecting the power cord from the
mains.

b) Disconnect the fuel supply by means of the hand-operated shut-off

valve and remove the control handwheels from their spindles.

Special warnings

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Make sure that the burner has, on installation, been firmly secured to
the appliance, so that the flame is generated inside the appliance
firebox.

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Before the burner is started and, thereafter, at least once a year,
have qualified personnel perform the following operations:

a

set the burner fuel flow rate depending on the heat input of the
appliance;

b

set the flow rate of the combustion-supporting air to obtain a combu-
stion efficiency level at least equal to the lower level required by the
regulations in force;

c

check the unit operation for proper combustion, to avoid any harmful
or polluting unburnt gases in excess of the limits permitted by the
regulations in force;

d

make sure that control and safety devices are operating properly;

e

make sure that exhaust ducts intended to discharge the products of
combustion are operating properly;

f

on completion of setting and adjustment operations, make sure that
all mechanical locking devices of controls have been duly tightened;

g

make sure that a copy of the burner use and maintenance instruc-
tions is available in the boiler room.

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In case of a burner shut-down, reser the control box by means of the
RESET pushbutton. If a second shut-down takes place, call the
Technical Service, 

without trying to RESET further

.

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The unit shall be operated and serviced by qualified personnel only,
in compliance with the regulations in force.

3)

GENERAL INSTRUCTIONS DEPENDING ON FUEL USED 

3a)

ELECTRICAL CONNECTION

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For safety reasons the unit must be efficiently earthed and installed
as required by current safety regulations.

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It is vital that all saftey requirements are met. In case of any doubt,
ask for an accurate inspection of electrics by qualified personnel,
since the manufacturer cannot be held liable for damages that may
be caused by failure to correctly earth the equipment.

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Qualified personnel must inspect the system to make sure that it is
adequate to take the maximum power used by the equipment shown
on the equipment rating plate. In particular, make sure that the
system cable cross section is adequate for the power absorbed by
the unit.

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No adaptors, multiple outlet sockets and/or extension cables are per-
mitted to connect the unit to the electric mains.

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An omnipolar switch shall be provided for connection to mains, as
required by the current safety regulations.

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The use of any power-operated component implies observance of a
few basic rules, for example:

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do not touch the unit with wet or damp parts of the body and/or with

bare feet;

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do not pull electric cables;

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do not leave the equipment exposed to weather (rain, sun, etc.)

unless expressly required to do so;

-

do not allow children or inexperienced persons to use equipment;

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The unit input cable shall not be replaced by the user.

In case of damage to the cable, switch off the unit and contact qualified
personnel to replace.
When the unit is out of use for some time the electric switch supplying all
the power-driven components in the system (i.e. pumps, burner, etc.)
should be switched off.

Содержание PG70

Страница 1: ...MANUAL OF INSTALLATION USE MAINTENANCE PG60 PG70 PG81 M039191CA Rel 0 1 09 2011 BURNERS BRUCIATORI BRULERS BRENNER QUEMADORES Progressive Fully modulating Light oil burners...

Страница 2: ...otor rotation 16 ADJUSTMENTS 17 Adjustments brief description 17 Adjustment procedure 17 Adjustment by the Berger STM30 actuator 18 Adjustment by the Siemens SQL33 servocontrol 21 Fully modulating bur...

Страница 3: ...ins electricity gas oil or other fuel z Observe caution with hot burner components These are usually near to the flame and the fuel pre heating system they become hot during the unit operation and wil...

Страница 4: ...f toxic or explosive mixtures DIRECTIVES AND STANDARDS Gas burners European directives Directive 90 396 CEE Gas Appliances Directive 2006 95 EC on low voltage Directive 2004 108 CEE on electromagnetic...

Страница 5: ...of the combustion head determines the burner output The air comburent and fuel light oil are for ced into the combustion chamber as to let the flame light up How to interpret the burner s Performance...

Страница 6: ...ient temperature at 15 C BURNERS PG60 PG70 PG81 Output min max kW 151 791 291 1047 264 1900 Light oil rate min max kg h 13 67 25 88 22 160 Fuel Light oil Viscosity 1 3 E 20 C Power supply 400V 3N 50Hz...

Страница 7: ...BL C CL D E F G K H P M N PG60 760 244 442 1004 1202 270 300 570 153 240 182 190 M10 269 PG70 725 310 460 1035 1185 355 420 775 198 300 228 233 M10 330 PG81 825 340 490 1165 1315 355 420 775 234 300...

Страница 8: ...ccording to the procedure described on paragraph Handling the burner 3 place the 4 stud bolts 5 on the hole of the boiler s door according to the burner s drilling plate described on paragraph Overall...

Страница 9: ...in plants where gravity or ring feed systems are provided install an automatic interception device see n 4 Fig 2 Gravity circuit Fig 3 Ring circuit Fig 4 Suction circuit Key 1 Manual valve 2 Light oil...

Страница 10: ...nd fuel passing through the pump Burners are factory set for double pipe systems They can be suited for single pipe system recommended in the case of gravity feed as decribed before To change from a 1...

Страница 11: ...for a considerable length of time for example when there is a long suction line to bleed To avoid damages inject some lubrication oil into the vacuum inlet z Care must be taken when installing the pum...

Страница 12: ...umpSuntec AJ6 Viscosity 2 8 75 cSt Oil temperature 60 C max Inlet maximum pressure 2 bar Inlet minimum pressure 0 45 bar to avoid gasing Rated speed 3600 rpm max Suntec J6 J7 Oil viscosity 2 8 200 cSt...

Страница 13: ...exible hoses on the pump being careful to avoid exchanging the inlet and return lines see the arrows marked on the pump that show the inlet and the return see prevoius paragraph Suntec TA Oil viscosit...

Страница 14: ...hamber The part of fuel that is not burnt goes back to the tank through the return circuit The fuel amount to be burnt is adjusted by means of the burner actuator according to the adjustments set see...

Страница 15: ...w rate BERGONZO nozzle is provided set the return pressure at 11bar supply at 20bar on the delivery to get a 220kg h flow rate If the return pressure needed is 5bar instead act on the V adjusting scre...

Страница 16: ...se 230 V supply it is necessary to modify the electrical connections inside the terminal box of the electric motor and replace the thermal cutout relay RESPECT THE BASIC SAFETY RULES MAKE SURE OF THE...

Страница 17: ...he chimney Adjustment procedure To change the burner setting during the testing in the plant follow the next procedure according to the actuator model provided mod Berger STM30 or mod Siemens SQL z PG...

Страница 18: ...afely the high flame stage 4 Turn the burner on by means of its main switch A if the burner locks LED B on in the control panel press the RESET button C on the control panel see next picture see chapt...

Страница 19: ...ig 15 Fig 16 and act on on the pu mp adjusting screw VR see Fig 14 as to get the nozzle pressure at 20bar Bergonzo nozzles see diagram on Fig 10 Fig 15 Light oil manifold PG60 Fig 16 Combustion head w...

Страница 20: ...hange the position of the air damper rods 12 The burner is factory set with the head in its MAX position maximum output PG60 To let the burner operate at a lower output turn clockwise the VRT screw an...

Страница 21: ...t the previous step go on this way as to reach the desired low flame point 18 The low flame position must never match the ignition position that is why cam III must be set 20 30 more than the ignition...

Страница 22: ...minal no 6 or by setting MAN on the RWF40 modulator or by setting 0 by means of the CMF switch only for fully modulating burners 8 set the actuator on the manual mode MAN by means of the MAN AUTO swit...

Страница 23: ...1 when the cam has reached the high flame position 12 To adjust the air flow rate in the high flame stage loose the RA nut and screw VRA as to get the desired air flow rate moving the rod TR towards t...

Страница 24: ...turn the adjusting cam SV and set again the actuator to the AUTO mode to lock the adjusting cam 16 act on the V screw that mathces the bearings referring to the adjusting cam position 17 to adjust the...

Страница 25: ...w 1 Keep pushed for 5 seconds the EXIT button on the modulator for further details see the burner modulator manual when the LED with the hand symbol lights up press the arrow button driving the actuat...

Страница 26: ...THE RESET PUSHBUTTON IF A SECOND SHUT DOWN TAKES PLACE CALL THE TECHNICAL SERVICE WITHOUT TRYING TO RESET FURTHER WARNING DURING NORMAL OPERATION THE PARTS OF THE BURNER NEAREST TO THE GENERATOR COUPL...

Страница 27: ...ling lamp for light oil solenoid valve opening E Thermal cutout intervention signalling lamp F High flame operation signalling lamp G Low flame operation signalling lamp H Ignition transformer operati...

Страница 28: ...heir ceramic insulators clean adjust and replace if necessary z remove and clean the oil nozzles IMPORTANT do not clean the nozzles using metallic or sharp utensils use only solvents or steam at the e...

Страница 29: ...of a vacuum cleaner to scrape off the scale use a metallic brush Note to replace the combustion head reverse the procedure described above Removing the oil gun PG70 PG81 Once the combustion head is r...

Страница 30: ...4 Cleaning and replacing the detection photoresistor To clean replace the photoresistor proceed as follows 1 disconnect the system from the electrical power supply 2 shut off the fuel supply 3 remove...

Страница 31: ...rrent intensity with flame 45 A Maximum current intensity without flame 5 5 A Maximum possible current intensit with flamey 45 A 100 A 100 A THE BURNER DOESN T START THE BURNER REPEATS PRE PURGE NOISY...

Страница 32: ...PG60 G PR...

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Страница 36: ...PG60 G MD...

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Страница 41: ...PG70 PG81 G PR...

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Страница 50: ...2340003 2 FLEXIBLE HOSES L 275 2340091 2340091 1 FLEXIBLE HOSES L 335 3 8 2340087 2340087 1 ADJUSTING CAM FOIL 2440013 2440013 2440013 2 SERVOCONTROL mod SIEMENS 2480009 2480022 2480022 1 SERVOCONTROL...

Страница 51: ...operation the burner will initiate lo ck out T he rep etition count is re started each time controlled switching on by R W SB takes place Operation Lock out reset button EK is the key operatin g elem...

Страница 52: ...e switch Z Ignition transformer t4 Interval from flame signal to release BV2 TSA Ignition safety time tw Waiting time for oil pre heating B Time of flame establishment C Operating position D Controlle...

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