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12
HZ-Serie | Version 1.03
Care, maintenance and repair
Step 1: Hook the load.
Step 2: Lift the load upwards.
Step 3: Lift and lower the load to different heights.
Step 4: Check whether a secure holding of the load is
ensured in every position.
Inspection of the load chain for abrasion
Continuous monitoring of the load chain is a mandatory
requirement in accordance with DIN 685 Part 5 or UVV
BGV D8 § 27 (VBG 8 § 27). The load chain must be
checked after commissioning and under normal operat-
ing conditions after approx. 200 operating hours or
10,000 load cycles, and at shorter intervals in case of
severe operating conditions.
The links should be checked especially at the points of
contact for wear, cracking, deformation and other dam-
age.
The chain has to be replaced in the following cases:
- Reduction of the nominal thickness at the contact
points by 10%.
- Elongation of a link by 5% or the chain over 11
links by 2%.
- stiff drawn chain links.
When the chain is replaced the chain guide has to be
checked and replaced if necessary.
Fig. 5: Chain dimension
Wear measurement and replacement of the hook
* Nominal values. The concrete value must be measured at the new hook.
The expansion may not be more than 5% of the extent of the new state.
Fig. 6: Dimension of the hooks
Wear measurement and replacement of the load hook holding pin
The load hook holding pin has to be replaced as soon
as a deformation is shown (Fig. 7).
Fig. 7: Dimension load hook holding pin
ATTENTION!
The brake discs (Standard- thickness 3mm) has to
be replaced when brake disc thickness is 2,5 mm or
less than 2,5 mm.
The brake disk has to be replaced when the secure
holding of the load isn‘t ensured in every position.
ATTENTION!
As spare chain use only original spare chain from
the manufacturer of the hoist.
Model
HZ 751
HZ 1501
HZ 3001
Chain link -diameter D
[mm]
6 8
10
D min. [mm]
5,4
7,2
9,0
Inner Standard-Length
L [mm] (3 chain links)
90
120
150
L max. [mm]
(Elongation in mm)
92,5
123,3
154,0
A*[mm]
B [mm]
C [mm]
Standard
Limit
Standard
Limit
0,75 t
30
13
12,4
21,5
20,3
1,5 t
36
17
16,2
28,8
27,3
3 t
40
25
23,8
43,8
41,6
ATTENTION!
Only use original spare parts of the manufacturer or
spare parts admitted by the manufacturer.
Model
P [mm]
Standard
Limit
HZ 751
7,5
7,1
HZ 1501
10,0
9,5
HZ 3001
14,5
13,8
Model
HZ 751
HZ 1501
HZ 3001
Содержание HZ 751
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