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Care, maintenance and repair

HZ-Serie | Version 1.03

11

Maintenance plan

If an increase in wear is noted during regular inspec-
tions, the maintenance intervals should be decreased in 
accordance with the actual signs of wear. Contact the 
manufacturer for further information concerning mainte-
nance tasks and intervals. Please find the contact data 
on chapter 1.2 Customer service.

If the lever hoist is not functioning properly, contact a 
specialised dealer or our customer service. 

Immediately reassemble all protective and safety equip-
ment after completing the repair and maintenance of the 
device. 

Step 1:  Lubricate all moving parts of the Lever hoist 

(gears, bearings) with good quality grease. Oil 
the chain well.

Step 2:  Check the lever hoist before each operation for 

visible signs of wear.

Step 3:  Always ensure that all safety information on the 

lever hoist is clearly legible.

Visual inspection and maintenance

 

Checking the brake system:

 

Brake tests and ratchet tests have to be done as explained 
in the following:

ATTENTION!

-  Maintenance and repair works must only be per-

formed by specialists.

Use only original spare parts in case of a repair.

Maintenance
intervals 

Maintenance tasks

before each 
operation

Check lever hoist for damage and 
wear, look particularly at the cable 
and check for deflection, stretching, 
fissures or corrosion.

before each 
operation

Check brake and ratchet with pawl 
for damage and wear. Clean brake 
discs, ratchet disc and pawl if neces-
sary. Replace them if they are heavily 
worn.

before each 
operation

Check the load and suspension 
hooks for wear or loss of substance 
from abrasion. If the wear exceeds 
5% of the normal working level, the 
hook must be replaced.

Functional test: 

Set the mode-selection switch to the 
UP and DOWN positions and check 
the lifting and lowering functions.

- ease of operation
- Brake function:

During operation the following 
troubles must not occur:
The brake blocks lifting of the 
load.
Load lowers itself slowly in 
spite of actviated brake.
The load falls down, when the 
lever is released.

After each 
use

Clean the lever hoist thoroughly and 
lubricate well. Oil the load chain, load 
hook and the support hook well.

every 40 
hours

Lubricate gear and bearing well. 

every 40 
hours

Check the function of the brake and 
the ratchet.

every 40 
hours

Cleaning of the brake discs and 
ratchet disc.

every 200 
hours

Check and measure the amount of 
wear on the brake disc, the ratchet 
disc with pawl.

every 200 
hours

Check and measure the amount of 
wear on the chain links, load hook 
and support hook.

as required

Replacing the brake disc and ratchet 
disc with pawl.

as required

Replacing the chain links, the sup-
port hook and the load hook.

annually

Safety check: If the lever hoist is 
used commercially it must be in-
spected annually in compliance with 
industrial safety regulations and the 
inspection must be recorded as per 
Section 10. 

ATTENTION!

Check the function of the brake system regularly!

Maintenance
intervals 

Maintenance tasks

Содержание HZ 751

Страница 1: ...HZ S ERIE HZ 751 Operating Instructions Lever hoist HZ 751 HZ 1501 HZ 3001...

Страница 2: ...1 1 Copyright 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Obligations of the operating company 4 2 3 Requirements to staff 5 2 4 Personal protective...

Страница 3: ...hinen de We are always interested in valuable experience and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation...

Страница 4: ...e if necessary The operating company must unambiguously reg ulate and determine the responsibilities for instal lation operation troubleshooting maintenance and cleaning The operating company must ens...

Страница 5: ...er has to wear personal protec tive equipment while performing different tasks on and with the machine which are indicated in the individual paragraphs of these instructions The personal protective eq...

Страница 6: ...prevention regarding round steel chain used in lifting operations must be complied with DIN 685 Part 5 Nov 1981 UVV BGV D8 VBG 8 April 1997 and UVV BGV D6 VBG 9 April 2001 and DIN EN 818 7 September...

Страница 7: ...ll used packaging materials and packaging aids are recyclable and should be taken to a materials recycling depot to be disposed of Type HZ 751 HZ 1501 HZ 3001 Maximum load Tone 0 75 1 5 3 Lifting heig...

Страница 8: ...y bracket Illustrations in these operating instructions may deviate from the original 6 2 Safety marking on the lever hoist The following safety markings are attached to the lever hoist Fig 4 They hav...

Страница 9: ...hich the lever hoist is mounted has sufficient load capacity to hold the load Never lift a load that can fall off or fall down or whose parts are not firmly connected to each other with the lever hois...

Страница 10: ...use NOTE Do not wrap the load chain around the load Load chain must not be turned in itself Check the location of the centre of gravity in order to prevent the load from slipping or moving The means o...

Страница 11: ...with pawl for damage and wear Clean brake discs ratchet disc and pawl if neces sary Replace them if they are heavily worn before each operation Check the load and suspension hooks for wear or loss of...

Страница 12: ...sion Wear measurement and replacement of the hook Nominal values The concrete value must be measured at the new hook The expansion may not be more than 5 of the extent of the new state Fig 6 Dimension...

Страница 13: ...ached 2 5 mm The ratchet disc has to be replaced as soon as the abrasion has reached the limit listed in the following ta ble Fig 10 Diameter ratchet disc Check the pawl and the pawl spring regularly...

Страница 14: ...that previously were given to the expert The scope of testing and the inspection dead lines have to be carried out i a according to the results of the risk assessment Type extent and deadlines of the...

Страница 15: ...an and lubricate the pawl and ratchet 2 Replace pawl spring 3 Replace or fix the ratchet spring Load slides or moves while it is low ered 1 There is dirt or corrosion at the de vice parts 2 Brake slid...

Страница 16: ...re on the type plate fixed to the lever hoist Example Load hooks for the lever hoist must be ordered Type of device Lever hoist HZ 751 Item number 6171175 Position No 10 The order No is 0 6171175 10 T...

Страница 17: ...2 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your author...

Страница 18: ...st Item number 6171175 6171115 6171130 Serial number ______________________ Year of manufacture 20_____ complies with all relevant provisions of the above mentioned directive as well as the other appl...

Страница 19: ...h as re quired 200 h as re quired annu ally Bearing gear lubricate Function check brake system Cleaning brake disks and ratchet Wear test brake disk Replacement of the brake disk Wear measurement cha...

Страница 20: ...www unicraft de...

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