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-  23  -

TROUBLESHOOTING  GUIDE

Problem

Cause

Check

Solution

Page

  Needle  thread

  escapes  at

  start  of

  sewing.

  Tension  disc 

  does  not  open
  sufficiently. 

  Tension  disc

  opening

  Adjust  tension

  release.

  Excessive  pretension

  Adjust  pretension.

6

  Needle  too  heavy  for

  thread

  Use  smaller  size

  needle.

  Up  needle  stop
  position  too  high, 
  thread  removed   
  by  thread  take-up.

  Thread  take-up
  height  at  up  needle
  stop  position

  Delay  up  needle

  stop  position 

  timing.

13

  Thread  cutter

  mechanism

  does

  not  function.

  Thread  cutter
  solenoid  dose  not

  function.

  Check  with  tester

  Replace 

thread 

cutter

  solenoid.

  Thread  cutter  signal

  not  transmitted.

  Check  circuits;  refe
  to  motor  adjustment
  manual

  Thread  wiper

  does  not 

  function.

  Needle  thread

  remainder  too  long.

  Adjust  pretension

6

  Timing  too  early;
  wipes    thread  before
  tension  disc  closes.

  Adjust  timing.

  Excessive  material,
  presser  foot 

  resistance

  Replace  with
  presser  foot  having
  back  channel.

  Thread  wiper
  operation  too  short

  Adjust  operation

  time.

  Material  end  is

  not  cut  during 

  sewing.

Gap  between  upper
and  lower  knife

Reposition  upper

knife

11

improper  engagement
of  upper  and  lower
knives

Adjust  overlap  of

two  knives

11

Upper  knife  is  dull

Replace 

upper 

knife

  Material  is  not

  cut  properly  at 

  corners.

Upper  knife
positioned  too  far
forward

Reposition  upper

knife

11

upper  knife
posotioned
too  far  to  rear

Reposition  upper

knife

11

Содержание LS2-H530

Страница 1: ...PART BOOK LS2 H530 LS2 H5300 SINGLE NEEDLE SIDE CUTTER LOCK STITCH SEWING MACHINE WITH THREAD TRIMMER 1 OPERATION MANUAL...

Страница 2: ......

Страница 3: ...symbol at left means beware of injury This symbol indicates something that you must not do This symbol indicates something that you must do The picture inside the circle indicates the nature of the t...

Страница 4: ...5 off A S 34 2 40 25 OFF A S A S...

Страница 5: ...all the belt covers to the machine head and motor Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin ot...

Страница 6: ...placing the bobbin and needle when not using the machine and when leaving the machine unattended For machines with automatic presser lifter do not touch the solenoid section because if becomes hot dur...

Страница 7: ...rician to carry out any maintenance and inspection of the electrical system Turn off the power switch and disconnect the power cord from the wall outlet at the following times otherwise the machine ma...

Страница 8: ...act your nearest UNICORN dealer The positions of the labels may vary slightly depending on the model of sewing machine or motor 1 2 Be sure to connect the ground If the ground connection is not secure...

Страница 9: ...ing machine is first turned on verify the rotational direction of the pulley with the power on The pulley should rotate counterclockwise when viewed from the pulley Power must be turned off when the m...

Страница 10: ...6 8 Adjusting the stitch length 6 MECHANICAL DESCRIPTION 7 1 Thread trimmer 7 2 Thread wiper 7 ADJUSTMENT 8 15 1 Adjusting the needle bar height 8 2 Adjusting the rotary hook position 8 3 Adjusting th...

Страница 11: ...4 8mm 3 16 6 4mm 1 4 1 How to install the belt V V 13mm 16mm Tilt back the machine head and place the belt onto the motor pulley and machine pulley Press belt with a finger force of 5 N and adjust th...

Страница 12: ...he oil cover Screw Wipe off any contamination from the magnet and the oil pan Use the oil specified by Spindle15 2 Adjusting lubrication for upper shaft and rotary hook 1 1 Upper shaft lubrication Rem...

Страница 13: ...needle raised above the needle plate 2 Upper knife operation To operate the upper knife lower the upper knife set lever The upper knife will now operate in sync with the operation of the machine To s...

Страница 14: ...RATION 3 Attaching the needle DB 1 Insert the needle completely making sure that the lengthwise groove of the needle is on the left and secure it using the set screw Use a DBx1 needle 4 Threading the...

Страница 15: ...bin case tension spring 3 Pull the thread from the bobbin case tension spring 6 Winding the bobbin thread 1 2 3 4 1 Fit the bobbin in the bobbin winder shaft 2 Depress the joint as far as it will go 3...

Страница 16: ...tension at this time is 25 30g To adjust the operation range of the thread take up spring loosen the set screw and turn the thread tension bracket assembly To adjust the tension of the thread take up...

Страница 17: ...he thread trimming solenoid activates pressing the thread trimming cam lever stud The roller shaft of the thread trimming cam lever assembly secured by the thread trimming cam lever stud id pushed abo...

Страница 18: ...rejector needle bar bush Then firmly tighten the screw A 0 0 5mm 0 0 05mm Align the bottom reference line of the needle bar with surface A of the needle bar oil rejector needle bar bush by turning the...

Страница 19: ...een the rotary hook and the rotary hook holder is approx 0 7 0 9mm Set the feed regulating dial to maximum and turn the machine pulley Check that the needle enters the center of the feed dog hole at t...

Страница 20: ...epressed fit the indentation of the thread trimming clutch over the roller shaft 3 When the space between the side faces of the thread trimming clutch and the roller shaft is 0 6 0 8mm tighten the scr...

Страница 21: ...the indentation of the thread trimming clutch 3 With the thread trimming solenoid depressed turn the machine pulley Adjust the movable knife and the fixed knife so that they overlap when the rotation...

Страница 22: ...ve the feed bracket up or down 1 2 2 90 1 When the feed dog is fully raised its angle is properly adjusted if the circle on the feed bracket shaft aligns with the index on the feed rock shaft arm 2 To...

Страница 23: ...sition there should be a 9 5 11 5 mm gap between the upper surface of the needle plate and the needle tip with thin or medium materials or a 10 12 mm gap with thick materials If adjustment of needle s...

Страница 24: ...Raise the presser foot using the presser bar lifter 2 Remove the screw and the needle plate 3 Remove the screws and the feed dog 4 Remove the screws and the auxiliary needle plate 5 Turn the machine p...

Страница 25: ...per feed scale to 0 2 The back edge pf the upper knife should be aligned with the needle center The upper knife can be adjusted by loosening the screw and moving the knife within a range of 2 mm forwa...

Страница 26: ...16 4 4 8 8 8 8 4 4 4 6 6 6 2...

Страница 27: ...hook timing 8 Thread wiper too high Thread wiper position Adjust thread wiper position with screw Thread breakage Improper threading Threading Rethread 4 Bent needle Blunt needle tip jammed eye Needl...

Страница 28: ...18 4 4 1 4 4 8 8 8 6 6...

Страница 29: ...resser foot contact Presser bar pressure Tighten presser foot adjustment screw Presser bar height Adjust presser bar height Improper needle to rotary hook timing Needle bar rise Adjust needle to rotar...

Страница 30: ...20 6 6 6 6 puff 8 11 14 4 13 11 14 11...

Страница 31: ...ok stop gap too small Gap Adjust needle to rotary hook timing 8 Improper thread cutting a Needle bobbin threads not cut b Needle thread not cut c Bobbin thread not cut Movable knife fixed knife do not...

Страница 32: ...22 6 1 13 6 11 11 11 11...

Страница 33: ...read cutter signal not transmitted Check circuits refe to motor adjustment manual Thread wiper does not function Needle thread remainder too long Adjust pretension 6 Timing too early wipes thread befo...

Страница 34: ...24...

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