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14

Instructions for the installer

For the connection of the flue pipe must be respected the 
local and national regulations (see UNI-CIG 7129 4 point and 
7131 point 5).

The INOXIA GJ boiler  lends itself to different solutions for 
connecting the chimney, it is possible, by pipe line or straight 
curves, leaving the rear, left, right, or vertical 
 to take in the flue in a higher level. 
It is recommended to isolate the connecting pipe to the 
chimney to reduce heat loss and noise

In the stretch between the  boiler and the chimney, it 
must have suitable measuring points for the smokes 
temperature and the analysis of combustion products. 
WARNING: The temperature of the smoke produced from 
burning are lower than the other non-condensing boilers 
and have a content of high humidity  

For this reason, the flue must be of a suitable material, 
waterproof and resistant to the acid condense

.

It must also be sized to ensure adequate draft.
 

We recommend using only conducted drain 
suitable for the type of fuel used. 
Does not accept any responsibility 
contractual and non- contractual of the 
supplier for damages caused by errors during 
the installation and the using and for the not 
observances of the instructions  given by the 
manufacturer. 

In the case of installation or replacement, replace 
ALWAYS also the accessory exhaust fumes. 
The chimney must comply with current standards.

3.7 - 

FLUE CONNECTION

The discharge of condensate drain must be:
-   designed to prevent the escape of the gas products or 

combustion in the environment or sewer (siphon);

-   Designed and realized in order to allow proper flow of the 

liquid waste by preventing leaks;

-   Installed in order to prevent freezing of the liquid that it 

contains during the intended operating conditions;

-  For example, mixed with domestic sewage (waste washing 

machines, dishwasher, etc.). for the most basic pH in order 
to form a buffer solution so that it can then enter sewage 
system.

Should be avoid the stagnation of the condense in the system 
exhaust of combustion products (which is why the flue must 
have an inclination towards the discharge of at least 30 mm 
/ m)

 

with the exception of any swing of liquid in the siphon 

discharge system for the evacuation of the combustion 

products (which must be filled after installation and the 
minimum height with the boiler activated, it must be at least 25 
mm-see Fig. 9).

You must not discharge the condensate through the rain 
gutters, because the risk of ice and degradation materials 
normally used in the creation of the rain gutter  
themselves (see the local health regulations). 
The connection to the discharge must be visible.
The level of condensate acidity (pH 3 to 5) as materials for 
drain pipes must be used only plastics for (Special kits are 
available with optional salt neutralizers of acid condensate

).

* Minimum Siphon of safety required by the standard 
**Minimum ledge with working boiler at the maximum power. 
In the event that you would or would not create a socket, the 

boiler can be fitted at the floor level and create a deep pit at 
least 100 mm to store the siphon

.

fig. 9

PAVIMENTO 

DELLA C.T.

15

0

15

0

TAPPO DI RIEMPIMENTO

INIZIALE DEL SIFONE

La 

 di scarico 

non dovrà trovarsi ad un livello superiore 

al .

generatrice superiore del tubo

fondo della camera fumo

CAMERA FUMO

3.8 - 

CONDENSATE DRAIN

SMOKE CHAMBER

PLINTH (H min 100 mm)

TO 
CONDENSATION 
DRAIN

SIPHON INITIAL  
FILLING CAP 

The upper generator of the drain pipe 
must be higher at the bottom of the smoke 
chamber. 

BOILER 
ROOM FLOOR 

Содержание INOXIA GJ Series

Страница 1: ...INOXIA GJ INSTALLATION AND SERVICING MANUAL 00335290 1st edition 04 11...

Страница 2: ...17 3 12 Gas connection 17 3 13 Packaging 19 3 14 Shell assembly 20 3 15 Electric connections 22 3 16 Tools panel MASTER MODULANTE cod 37892 23 3 17 Thermoregulator programming with single boiler 23 3...

Страница 3: ...eck the state of wear of the anode 1 4 INFORMATIONTO BE HANDED OVERTOTHE USER OR PERSON IN CHARGE OFTHE APPLIANCE The user or the person in charge has to instructed on the use and operation of his hea...

Страница 4: ...ve and to the central heating s drainage pipe to the constructive components which influence the appliance s safe operation WARNING When tightening or loosening the screw pipe connections use only ade...

Страница 5: ...ued on to one side of the casing on the external part by the installer The boiler s serial number is indicated on the plate screwed on the boiler s front plate front side upper left hand side Mains 23...

Страница 6: ...ng or servicing turn off the electrical supply to the boiler by means of the ON OFF switch and or by means of the appropriate shutdown devices Do not obstruct the intake outlet terminal ducts In the e...

Страница 7: ...wo stage or modulating provided that thermal power reached minimum is lower specified on the rating plate The boilers are equipped with 2 sheathing with internal diameter of 15 mm suitable for housing...

Страница 8: ...0 1952 1952 2250 2250 C mm 1558 1558 1649 1649 1790 1790 2075 2075 D mm 190 190 190 190 190 190 190 190 E mm 112 112 112 112 125 125 140 140 F mm 75 75 91 91 66 66 78 78 G mm 1243 1243 1309 1309 1415...

Страница 9: ...0 92 0 10 36 20 10 5 1056 5 111 3 INOXIA GJ 1000 917 5 1000 934 98 2 107 109 98 3 99 1 0 10 0 07 1 66 0 92 0 10 36 20 10 5 1322 7 139 4 kW kW kW C C kg h l h INOXIA GJ 270 247 5 271 253 97 8 107 1 109...

Страница 10: ...order to remove any residual dirt or grime which could compromise correct boiler operation b Check that the boiler has been preset for operating with the gas type available This is verifiable via the...

Страница 11: ...ctions for the installer 3 2 INSTALLATION CODES OF PRACTICE The INOXIA GJ is a boiler foreseen for operation with firewood The appliance must be installed in compliance with all applicable laws and re...

Страница 12: ...oise level fig 6 3 3 HANDLING The boiler can be easily handled by lifting hooks through holes or higher If for reasons of space was necessary is possible to remove the door to facilitate the introduct...

Страница 13: ...use breakage of the glass control CAUTION The light flame monitoring can be very hot and then pay lot attention fig 8 3 5 2 BURNER INSTALLATION The burner installation to the boiler door must ensure a...

Страница 14: ...led in order to prevent freezing of the liquid that it contains during the intended operating conditions For example mixed with domestic sewage waste washing machines dishwasher etc for the most basic...

Страница 15: ...in the axial direction You can tighten more or less the screws C fig 10 The fiber port is easily replaceable and is covered by 2 year warranty 3 9 2 BOILERS INOXIA GJ 450 INOXIA GJ 1000 For all these...

Страница 16: ...s it is essential to bear in mind the pressure losses induced by the radiators any eventual thermostatic radiator valves lockshield valves and by the system s layout Ensure yourself that the system s...

Страница 17: ...t plug and check that there have been no water leaks WARNING After removing the pump vent plug some slight water leakage could occur Before replacing the front panel dry all the wet surfaces 3 12 GAS...

Страница 18: ...nd subsequently proceed to vent device by device Check with the gas cock turned off that there are no gas leaks During the 2nd quarter of the hour from the start of the test no pressure reduction shou...

Страница 19: ...ng the kit drain After having unpacked the boiler check that it is intact and undamaged Keep the packaging material cardboard box plastic bags polyester protection etc out of the reach of children as...

Страница 20: ...r degreasing it with a suitable solvent The plates are inserted into the envelope documents A Fix the support brackets item 1 and 2 of the below hip shell to the boiler by 8 screws M 6x20 and the asso...

Страница 21: ...21 Instructions for the installer fig 12 5 24 4 8 10 12 13 6 3 1 2 7 23 20 14 19 17 21 18 1 2 11 9 16 12 15...

Страница 22: ...lied equipment implies the observance of several fundamental rules such as Do not touch the appliance with any wet part of your body and or barefooted Do not pull the supply cables Do not expose the b...

Страница 23: ...ct zone PZ1 21 switch system pump mixed zone Pz2 33 thermostat operation 35 Safety thermostat The probes of the temperature controller boiler water heater external delivery are included in the supply...

Страница 24: ...2 85 C 01 08 ADDRESS BUS BOILER 10 C 80 C MIN T CR2 10 C 0 11 VOLTAGE CURVE 11 0 00 10 00V CURVE 11 U2 0V 0 00 10 00V CURVE 11 U2 10V 00 120 C CURVE 11 T1 0 C 00 120 C CURVE 11 T2 100 C 0 00 10 00V CU...

Страница 25: ...ruction manual controller E8 5064 Default Personal values Value range Designation DOMESTIC HOT WATER PRODUCTION 00 01 OFF ON CHARGE PUMP 01 ON 00 01 02 03 PARALLEL PUMP OPERATION 01 00K 50K TAC 20K 5K...

Страница 26: ...1 4 MF 5 C 5 25 FUNCTION F 15 0 Exit level using C OK 1 2 1 2 1s C C C BUS ID 1 2 11 Mod Run 2 1 PROGRAMMABLE PARAMETERS FOR TECHNICIANS OF THERMOREGULATOR type Lago Basic 0201 RV 1 1 2 3 1 1 Set the...

Страница 27: ...rect area and a zone low temperature controlled by mixing valve engine hot sanitary water Key Vmix2 mixing valve area motorized PZ1 pump heating zone HIGH TEMPERATURE Pz2 pump heating zone LOW EV vess...

Страница 28: ...he boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller For practical connections elect...

Страница 29: ...DE NUMBER FOR THERMOREGULATOR type E8 5064 00 01 OFF ON MASTER TEMPERATURE 30 C 110 C MAX T MAX CR1 COLLECTOR 10 C 80 C MIN MIN T CR1 COLLECTOR 01 ON 85 C 10 C 0 01 BUS CONNECTION 01 00 01 disins ins...

Страница 30: ...BURNER 2K 01 06 SEQUENCE MODE 01 Set the value of the first stage of the first boiler to 1 in the second to leave the dashes Set the value of the first stage of the second boiler 1 the second to leave...

Страница 31: ...range Designation HEATING CIRCUIT 2 00 04 CIRCUIT OPERATION 0 00 03 PUMP OPERATION 0 5 25 MIXER OPEN 18 5 25 MIXER CLOSED 12 20 C 110 C MAX TEMPERATURE DISCHARGE 45 C 10 C 110 C MINIMUM DELIVERY TEMP...

Страница 32: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Страница 33: ...the case of boiler cascade The temperature controller adjusts the temperature Boiler No 2 To achieve this the thermostat will be located in scale up pos 32 The possible modulation of the burner will...

Страница 34: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Страница 35: ...20 shows the typical pattern of connection of the boiler to the heating system it consists of two boilers with cascade function at the service of an area high temperature and a low temperature zone c...

Страница 36: ...charge pump of the boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller For practical c...

Страница 37: ...21 switch system pump area mixed Pz2 33 thermostat operation 35 Safety thermostat The probes of the temperature controller boiler water heater external delivery are included in the supply environment...

Страница 38: ...2 85 C 01 08 ADDRESS BUS BOILER 10 C 80 C MIN T CR2 10 C 0 11 VOLTAGE CURVE 11 0 00 10 00V CURVE 11 U2 0V 0 00 10 00V CURVE 11 U2 10V 00 120 C CURVE 11 T1 0 C 00 120 C CURVE 11 T2 100 C 0 00 10 00V CU...

Страница 39: ...ction manual controller E8 5064 Default Personal values Value range Designation DOMESTIC HOT WATER PRODUCTION 00 01 OFF ON CHARGE PUMP 01 ON 00 01 02 03 PARALLEL PUMP OPERATION 01 00K 50K T AC 20K 5K...

Страница 40: ...ESIS 1 4 MF 5 C 5 25 FUNCTION F 15 0 Exit level using BACK C OK 1 2 1 2 1s C C C BUS ID 1 2 11 Mod Run 2 1 PROGRAMMABLE PARAMETERS FOR TECHNICIANS OF THERMOREGULATOR type Lago Basic 0201 RV 1 1 2 3 1...

Страница 41: ...controlled by mixing valve engine hot sanitary water Keys Vmix2 mixing valve area motorized PZ1 pump heating zone HIGH TEMPERATURE Pz2 pump heating zone LOW EV vessel expansion IR AT distribution of t...

Страница 42: ...he boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller For practical connections elect...

Страница 43: ...ODE NUMBER FOR THERMOREGULATOR type E8 5064 00 01 OFF ON MASTER TEMPERATURE 30 C 110 C MAX T MAX CR1 COLLECTOR 10 C 80 C MIN MIN T CR1 COLLECTOR 01 ON 85 C 10 C 0 01 BUS CONNECTION 01 00 01 disins ins...

Страница 44: ...2 BURNER 2K 01 06 SEQUENCE MODE 01 Set the value of the first stage and the second stage of the first boiler 1 Set the value of the first stage and the second stage of the second boiler 1 In the case...

Страница 45: ...range Designation HEATING CIRCUIT 2 00 04 CIRCUIT OPERATION 0 00 03 PUMP OPERATION 0 5 25 MIXER OPEN 18 5 25 MIXER CLOSED 12 20 C 110 C MAX TEMPERATURE DISCHARGE 45 C 10 C 110 C MINIMUM DELIVERY TEMP...

Страница 46: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Страница 47: ...P1 in the case of boiler cascade The temperature controller adjusts the temperature Boiler No 2 To achieve this the thermostat will be located in scale up pos 32 The possible modulation of the burner...

Страница 48: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Страница 49: ...AT distribution of the heating HIGH TEMPERATURE IR BT distribution of the heating LOW Ps hot water recirculation pump fig 27 P1 circulator pump Pb charge pump hot water producer SPF tank sensor KF bo...

Страница 50: ...The charge pump of the boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller The panel i...

Страница 51: ...procedures For lighting and shutting down the boiler refer to the USER S INSTRUCTIONS GUIDE Information to be passed on to the user The user must be instructed on the use and operation of his boiler a...

Страница 52: ...ency of servicing will be determined by the service engineer and will depend on the appliance s state of condition These adjustments can be performed only by Service Centres authorized by UNICAL INSTR...

Страница 53: ...of the seal which must not show signs of deterioration otherwise need to be replaced using Only original spare parts Check the status of the inspection cover gasket smoke chamber In case of deteriora...

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Страница 56: ...of transcript or press Also reserves the right to bring those changes that it will hold necessary to it own products or profits without jeopardizing its essential characteristics AG S P A 46033 castel...

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