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12

Instructions for the installer

x = not less than the length of the boiler body 
(dimensions in mm); in any case, never less than 1300 mm.
xx = see instructions to the side.

3.4 - HEATING PLANT LOCATION

The boiler must be installed in accordance with the rules and 
regulations in force. 
The room  must be well ventilated with openings having an 
area of not less than 1 / 30 of the floor area of the  boiler room 
with a minimum of 0.5 m².
The ventilation openings must be permanent, communicating 
directly with the outside and be positioned at a level high and 
low in accordance with the regulations in force.
The location of the vents, the supply circuits Fuel, power 
distribution and lighting must comply with the applicable laws 
in force in relation to  the type of fuel used
You should install the boiler as close as possible to connection 
of the chimney. 
To facilitate the cleaning of the smoke circuit in front of the 
boiler, it must have a clear space not less than the length the 
boiler , and in any case, never less than 1300mm and it must 
verify that with the door open to 90 ° the distance between 
the door and the adjacent wall, is at least equal to the length 
burner.
The boiler may be placed directly on the floor, because it has 
a basement. 
However, it is useful to provide a concrete platform, a plan to 
level and able to withstand the weight of the boiler when is 
filled with water. 
When placed on the hoof, this must be have at least a size of 
Q x S (see size tables). 
Once installed, the base must be perfectly horizontal and well 
stable (to reduce vibration and the noise level).

fig. 6

3.3  - HANDLING 

The boiler can be easily handled by lifting hooks 
through holes or higher. 
If for reasons of space was necessary, is 
possible to remove the door to facilitate the 
introduction in the central heating.

3.5  - BURNER

The burners in the service of  boiler INOXIA GJ will be CE 
certified, and in particular comply with: 
- Gas Appliance Directive (90/396/EEC); 
- EMC Directive - Electromagnetic Compatibility (89/336 /
EEC). 
They must also be approved in accordance with the 
specifications: 
- UNI EN 676 - forced draft burners for fuel gas. 
- Efficiency Directive (92/42 EEC) 

3.5.1 - CHOICE OF THE BURNER

A proper selection and the adjustment of the burner are 
fundamental for an optimal operation of the boiler and 
therefore they should be accurate and not underestimated. 
The burner must be chose verifying its field work (fuel flow 
rate - pressure in the combustion chamber) that should 

compatible with similar characteristics declared the boiler
Please note that the pressure drop gas side of the boiler, or 
the back pressure in the combustion chamber, are reported at 
zero pressure at the base of the chimney.
It is appropriate that the burner tube length is not less than 
the minimum stated in the table below, and the flame must 
be developed and adapted to the characteristics of our 
combustion chamber
To exploit all the surface of the heat exchange dead-end, you 
must use burners that are able to provide a flame “long and 
narrow” in every 
operating condition, or even at minimum power in the case of 
setting up two or more stages or modulating. 
Flames too short causing localized overheating the front of 
the furnace and combustion products, not sufficiently cooled, 
take the flue to extreme heat can cause serious damage to 
the generator.

1000

X

XX

XX

600

600

Содержание INOXIA GJ Series

Страница 1: ...INOXIA GJ INSTALLATION AND SERVICING MANUAL 00335290 1st edition 04 11...

Страница 2: ...17 3 12 Gas connection 17 3 13 Packaging 19 3 14 Shell assembly 20 3 15 Electric connections 22 3 16 Tools panel MASTER MODULANTE cod 37892 23 3 17 Thermoregulator programming with single boiler 23 3...

Страница 3: ...eck the state of wear of the anode 1 4 INFORMATIONTO BE HANDED OVERTOTHE USER OR PERSON IN CHARGE OFTHE APPLIANCE The user or the person in charge has to instructed on the use and operation of his hea...

Страница 4: ...ve and to the central heating s drainage pipe to the constructive components which influence the appliance s safe operation WARNING When tightening or loosening the screw pipe connections use only ade...

Страница 5: ...ued on to one side of the casing on the external part by the installer The boiler s serial number is indicated on the plate screwed on the boiler s front plate front side upper left hand side Mains 23...

Страница 6: ...ng or servicing turn off the electrical supply to the boiler by means of the ON OFF switch and or by means of the appropriate shutdown devices Do not obstruct the intake outlet terminal ducts In the e...

Страница 7: ...wo stage or modulating provided that thermal power reached minimum is lower specified on the rating plate The boilers are equipped with 2 sheathing with internal diameter of 15 mm suitable for housing...

Страница 8: ...0 1952 1952 2250 2250 C mm 1558 1558 1649 1649 1790 1790 2075 2075 D mm 190 190 190 190 190 190 190 190 E mm 112 112 112 112 125 125 140 140 F mm 75 75 91 91 66 66 78 78 G mm 1243 1243 1309 1309 1415...

Страница 9: ...0 92 0 10 36 20 10 5 1056 5 111 3 INOXIA GJ 1000 917 5 1000 934 98 2 107 109 98 3 99 1 0 10 0 07 1 66 0 92 0 10 36 20 10 5 1322 7 139 4 kW kW kW C C kg h l h INOXIA GJ 270 247 5 271 253 97 8 107 1 109...

Страница 10: ...order to remove any residual dirt or grime which could compromise correct boiler operation b Check that the boiler has been preset for operating with the gas type available This is verifiable via the...

Страница 11: ...ctions for the installer 3 2 INSTALLATION CODES OF PRACTICE The INOXIA GJ is a boiler foreseen for operation with firewood The appliance must be installed in compliance with all applicable laws and re...

Страница 12: ...oise level fig 6 3 3 HANDLING The boiler can be easily handled by lifting hooks through holes or higher If for reasons of space was necessary is possible to remove the door to facilitate the introduct...

Страница 13: ...use breakage of the glass control CAUTION The light flame monitoring can be very hot and then pay lot attention fig 8 3 5 2 BURNER INSTALLATION The burner installation to the boiler door must ensure a...

Страница 14: ...led in order to prevent freezing of the liquid that it contains during the intended operating conditions For example mixed with domestic sewage waste washing machines dishwasher etc for the most basic...

Страница 15: ...in the axial direction You can tighten more or less the screws C fig 10 The fiber port is easily replaceable and is covered by 2 year warranty 3 9 2 BOILERS INOXIA GJ 450 INOXIA GJ 1000 For all these...

Страница 16: ...s it is essential to bear in mind the pressure losses induced by the radiators any eventual thermostatic radiator valves lockshield valves and by the system s layout Ensure yourself that the system s...

Страница 17: ...t plug and check that there have been no water leaks WARNING After removing the pump vent plug some slight water leakage could occur Before replacing the front panel dry all the wet surfaces 3 12 GAS...

Страница 18: ...nd subsequently proceed to vent device by device Check with the gas cock turned off that there are no gas leaks During the 2nd quarter of the hour from the start of the test no pressure reduction shou...

Страница 19: ...ng the kit drain After having unpacked the boiler check that it is intact and undamaged Keep the packaging material cardboard box plastic bags polyester protection etc out of the reach of children as...

Страница 20: ...r degreasing it with a suitable solvent The plates are inserted into the envelope documents A Fix the support brackets item 1 and 2 of the below hip shell to the boiler by 8 screws M 6x20 and the asso...

Страница 21: ...21 Instructions for the installer fig 12 5 24 4 8 10 12 13 6 3 1 2 7 23 20 14 19 17 21 18 1 2 11 9 16 12 15...

Страница 22: ...lied equipment implies the observance of several fundamental rules such as Do not touch the appliance with any wet part of your body and or barefooted Do not pull the supply cables Do not expose the b...

Страница 23: ...ct zone PZ1 21 switch system pump mixed zone Pz2 33 thermostat operation 35 Safety thermostat The probes of the temperature controller boiler water heater external delivery are included in the supply...

Страница 24: ...2 85 C 01 08 ADDRESS BUS BOILER 10 C 80 C MIN T CR2 10 C 0 11 VOLTAGE CURVE 11 0 00 10 00V CURVE 11 U2 0V 0 00 10 00V CURVE 11 U2 10V 00 120 C CURVE 11 T1 0 C 00 120 C CURVE 11 T2 100 C 0 00 10 00V CU...

Страница 25: ...ruction manual controller E8 5064 Default Personal values Value range Designation DOMESTIC HOT WATER PRODUCTION 00 01 OFF ON CHARGE PUMP 01 ON 00 01 02 03 PARALLEL PUMP OPERATION 01 00K 50K TAC 20K 5K...

Страница 26: ...1 4 MF 5 C 5 25 FUNCTION F 15 0 Exit level using C OK 1 2 1 2 1s C C C BUS ID 1 2 11 Mod Run 2 1 PROGRAMMABLE PARAMETERS FOR TECHNICIANS OF THERMOREGULATOR type Lago Basic 0201 RV 1 1 2 3 1 1 Set the...

Страница 27: ...rect area and a zone low temperature controlled by mixing valve engine hot sanitary water Key Vmix2 mixing valve area motorized PZ1 pump heating zone HIGH TEMPERATURE Pz2 pump heating zone LOW EV vess...

Страница 28: ...he boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller For practical connections elect...

Страница 29: ...DE NUMBER FOR THERMOREGULATOR type E8 5064 00 01 OFF ON MASTER TEMPERATURE 30 C 110 C MAX T MAX CR1 COLLECTOR 10 C 80 C MIN MIN T CR1 COLLECTOR 01 ON 85 C 10 C 0 01 BUS CONNECTION 01 00 01 disins ins...

Страница 30: ...BURNER 2K 01 06 SEQUENCE MODE 01 Set the value of the first stage of the first boiler to 1 in the second to leave the dashes Set the value of the first stage of the second boiler 1 the second to leave...

Страница 31: ...range Designation HEATING CIRCUIT 2 00 04 CIRCUIT OPERATION 0 00 03 PUMP OPERATION 0 5 25 MIXER OPEN 18 5 25 MIXER CLOSED 12 20 C 110 C MAX TEMPERATURE DISCHARGE 45 C 10 C 110 C MINIMUM DELIVERY TEMP...

Страница 32: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Страница 33: ...the case of boiler cascade The temperature controller adjusts the temperature Boiler No 2 To achieve this the thermostat will be located in scale up pos 32 The possible modulation of the burner will...

Страница 34: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Страница 35: ...20 shows the typical pattern of connection of the boiler to the heating system it consists of two boilers with cascade function at the service of an area high temperature and a low temperature zone c...

Страница 36: ...charge pump of the boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller For practical c...

Страница 37: ...21 switch system pump area mixed Pz2 33 thermostat operation 35 Safety thermostat The probes of the temperature controller boiler water heater external delivery are included in the supply environment...

Страница 38: ...2 85 C 01 08 ADDRESS BUS BOILER 10 C 80 C MIN T CR2 10 C 0 11 VOLTAGE CURVE 11 0 00 10 00V CURVE 11 U2 0V 0 00 10 00V CURVE 11 U2 10V 00 120 C CURVE 11 T1 0 C 00 120 C CURVE 11 T2 100 C 0 00 10 00V CU...

Страница 39: ...ction manual controller E8 5064 Default Personal values Value range Designation DOMESTIC HOT WATER PRODUCTION 00 01 OFF ON CHARGE PUMP 01 ON 00 01 02 03 PARALLEL PUMP OPERATION 01 00K 50K T AC 20K 5K...

Страница 40: ...ESIS 1 4 MF 5 C 5 25 FUNCTION F 15 0 Exit level using BACK C OK 1 2 1 2 1s C C C BUS ID 1 2 11 Mod Run 2 1 PROGRAMMABLE PARAMETERS FOR TECHNICIANS OF THERMOREGULATOR type Lago Basic 0201 RV 1 1 2 3 1...

Страница 41: ...controlled by mixing valve engine hot sanitary water Keys Vmix2 mixing valve area motorized PZ1 pump heating zone HIGH TEMPERATURE Pz2 pump heating zone LOW EV vessel expansion IR AT distribution of t...

Страница 42: ...he boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller For practical connections elect...

Страница 43: ...ODE NUMBER FOR THERMOREGULATOR type E8 5064 00 01 OFF ON MASTER TEMPERATURE 30 C 110 C MAX T MAX CR1 COLLECTOR 10 C 80 C MIN MIN T CR1 COLLECTOR 01 ON 85 C 10 C 0 01 BUS CONNECTION 01 00 01 disins ins...

Страница 44: ...2 BURNER 2K 01 06 SEQUENCE MODE 01 Set the value of the first stage and the second stage of the first boiler 1 Set the value of the first stage and the second stage of the second boiler 1 In the case...

Страница 45: ...range Designation HEATING CIRCUIT 2 00 04 CIRCUIT OPERATION 0 00 03 PUMP OPERATION 0 5 25 MIXER OPEN 18 5 25 MIXER CLOSED 12 20 C 110 C MAX TEMPERATURE DISCHARGE 45 C 10 C 110 C MINIMUM DELIVERY TEMP...

Страница 46: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Страница 47: ...P1 in the case of boiler cascade The temperature controller adjusts the temperature Boiler No 2 To achieve this the thermostat will be located in scale up pos 32 The possible modulation of the burner...

Страница 48: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Страница 49: ...AT distribution of the heating HIGH TEMPERATURE IR BT distribution of the heating LOW Ps hot water recirculation pump fig 27 P1 circulator pump Pb charge pump hot water producer SPF tank sensor KF bo...

Страница 50: ...The charge pump of the boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller The panel i...

Страница 51: ...procedures For lighting and shutting down the boiler refer to the USER S INSTRUCTIONS GUIDE Information to be passed on to the user The user must be instructed on the use and operation of his boiler a...

Страница 52: ...ency of servicing will be determined by the service engineer and will depend on the appliance s state of condition These adjustments can be performed only by Service Centres authorized by UNICAL INSTR...

Страница 53: ...of the seal which must not show signs of deterioration otherwise need to be replaced using Only original spare parts Check the status of the inspection cover gasket smoke chamber In case of deteriora...

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Страница 56: ...of transcript or press Also reserves the right to bring those changes that it will hold necessary to it own products or profits without jeopardizing its essential characteristics AG S P A 46033 castel...

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