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UCH0053/UCH0054 Operation Manual 

Newark, New York | Phone: 315-332-7100 | Fax: 315-331-7800 

©2017 Ultralife Corporation • www.ultralifecorp.com • All specific subjects to change without notice 

The information contained herein is for reference only and does not constitute a warrant of performance • 08 SEP 17 UBI-05346 REV: - 

Page 7 of 21 

 

 

The UCH0053/UCH0054 Battery Charger/Conditioner are designed to provide a safe and effective recharge of the 
following batteries: 
 
 

UBI-2590 Li-Ion 

 

UBBL35 Li-Ion 

 

BB-2590/U Li-Ion  

 

UBBL06-xx Li-Ion 

 

PRC-148 Li-Ion 

 

UBBL08-xx Li-Ion 

 

PRC-152 Li-Ion 

 

BB-590/U Ni-Cd  

 

BB-390/U Ni-MH 

 

PRC-154 Li-ion 

These batteries are rechargeable batteries commonly used with Tactical Communication Equipment. Some batteries 
have  the same form factor and in many cases are  interchangeable for battery operated equipment. The 
UCH0053/UCH0054 charger has two options for charging batteries; internal and external. Internal refers to the ability 
of the user to place either two 2590 type batteries or four radio handheld batteries at one time into each bay.  External 
charging  refers to the ability of the  user  to  charge UBBL35, UBBL08,  UBBL06  or similar  batteries using external 
charging cables supplied by Ultralife. Optional battery adapters can be placed in the 2590 charge bays to charge 
additional batteries. In the event that the user connects batteries to a single bay via both the internal and external 
methods, priority for charge will be given on a first-come, first-serve basis. 

 

 

CAUTION:

  Prior to using the UCH0053/UCH0054  charger  please read the safety and caution 

instructions located in section 1 to prevent the mischarge or catastrophic destruction of a battery. 
 

While inherently safe, misuse of the UCH0053/UCH0054 charger may result in damage to the 

battery and/or the UCH0053/UCH0054 battery charger. 

 

 

 

2.1 

Charge Safety 

The UCH0053/UCH0054 charger will detect battery problems which prevent a safe and efficient charge. 

There are a number of internal safeguards built into the unit. Temperature, voltage, and time are monitored 

throughout the charge cycle. Charge is terminated when the unit detects the battery has been fully charged. 

In the case of xx90 style batteries, the UCH0053/UCH0054 charger will detect the chemistry type through 

the presence of the top contacts. In no event will a battery be overcharged using the charging algorithm of 

the UCH0053/UCH0054. 

2.2 

xx90 Battery Detection 

The charger detects the presence of a non-smart xx90 battery using the circular connector and the presence 
of a short on the  thermistor contacts located on the top of the battery. When a 2590-type battery is 
detected, the charger will charge using a constant current of 3.0A until the charge current falls below 

100mA, at which time the charge is terminated. In the event the current does not fall below 100mA within 
12 hours, the UCH0053/UCH0054 charger will terminate the charge for that battery. With the absence of a 
short on the thermistor contacts on top of the battery, the UCH0053/UCH0054 charger will assume that 
the battery is a Nickel-based chemistry (Ni-Cd or Ni-MH). The charger will charge at a constant current of 
480mA until the total charge time reaches 12 hours. For a Ni-MH battery, the charger is able to measure 
the internal battery temperature using the top thermistor contacts. 

PRODUCT DESCRIPTION 

Содержание UCH0053

Страница 1: ...NY 14513 USA Telephone 315 332 7100 FAX 315 331 7800 E MAIL sales ulbi com Website www ultralifecorporation com Copyright 2017 Ultralife Corporation All Rights Reserved Disclaimer of Liability Inform...

Страница 2: ...of Liability 1 1 ABOUT THIS MANUAL 1 1 Symbols Used 5 1 2 General Safety Instructions 6 2 PRODUCTDESCRIPTION 2 1 Charge Safety 7 2 2 xx90 Battery Detection 7 2 3 Charger Operational Temperature 8 2 4...

Страница 3: ...1 AC Input Circuit Breaker 10 13 Internal Battery Bay 4 HH Interface 10 2 DC Input Circuit Breaker 10 14 Internal Battery Bay 5 HH Interface 10 3 AC Inlet 10 15 Internal Battery Bay 6 HH Interface 10...

Страница 4: ...re unavailable for use on some selected versions of the UCH0053 UCH0054 chargers 14 3 5 Charging via Adapters 14 3 6 USB Charging Port 15 3 7 AC DC Circuit Breakers 15 3 8 Battery Calibration 15 3 9 S...

Страница 5: ...ese safety WARNINGS and CAUTIONS must be followed at all times WARNING Warning statements mean danger They identify practices procedures or conditions such as high voltage that could result in injury...

Страница 6: ...e unit to wet conditions rain or snow with the lid open Use of an attachment not recommended or sold by Ultralife Corporation may result in risk of fire damage to the charger electric shock or persona...

Страница 7: ...d caution instructions located in section 1 to prevent the mischarge or catastrophic destruction of a battery While inherently safe misuse of the UCH0053 UCH0054 charger may result in damage to the ba...

Страница 8: ...individual bay charging modules The UCH0053 charger has six external charging ports whereas the UCH0054 charger has two external charging ports Alternate approved batteries that are unable to be inser...

Страница 9: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 Figure 1 UCH0054 Charger Top View 1 AC Input Circuit Breaker 9 Adapter Cable Storage Pocket 2 AC Inlet 10 Fan Outlet 3 DC Input Circuit Breaker 11 Internal Battery B...

Страница 10: ...ttery Bay 5 HH Interface 3 AC Inlet 15 Internal Battery Bay 6 HH Interface 4 DC Input Banana Jacks 16 Internal Battery Bay 1 xx90 Interface 5 Technician Ports 17 Internal Battery Bay 2 xx90 Interface...

Страница 11: ...ately sized WARNING Never alter the AC cord or plug provided Improper connection can result in a risk of an electrical shock Ultralife Corporation recommends a minimum of 16 AWG wire be used for the A...

Страница 12: ...X batteries are inserted the UCH0054 charger is able to charge four batteries at one time whereas UCH0053 charger will charge twelve batteries at one time The battery type is automatically detected wh...

Страница 13: ...completely recharge the batteries listed in the chart below Battery Description Approximate Charge Time UBI 2590 Lithium Ion Li ION 12 24 VDC 3 to 5 hours BB 2590 U Lithium Ion Li ION 12 24 VDC 3 to 5...

Страница 14: ...arge is complete on a set of batteries the charger will automatically switch to the next set of batteries requesting charge It is not recommended to charge batteries that are not listed in the table a...

Страница 15: ...at the time of the switch activation If no batteries are requesting calibration pressing the calibration switch will force the calibration routine on all non smart batteries connected to the charger...

Страница 16: ...Greater than 65 C Battery is not properly inserted Charger is unable to charge the battery Internal charger temperature is too high 3 10 4 Calibration Request Indicator LEDs The amber LED labeled CAL...

Страница 17: ...and does not constitute a warrant of performance 08 SEP 17 UBI 05346 REV Page 17 of 21 3 10 6 AC DC Supply Indicator LEDs The AC and DC supply LEDs indicate the active power source for the UCH0053 UC...

Страница 18: ...tion dampened non abrasive cloth With power removed rinse with a water dampened non abrasive cloth and allow to air dry or wipe dry with a clean dry non abrasive cloth Be sure all areas are dry before...

Страница 19: ...ompleted Steady Red Fault Failure Flashing Calibration LED Amber Calibration request Steady Calibration LED Amber Calibration started Table 3 Electrical Characteristics Parameter Value DCIN Operating...

Страница 20: ...d herein is for reference only and does not constitute a warrant of performance 08 SEP 17 UBI 05346 REV Page 20 of 21 6 1 Contact Return Information Please call 315 332 7100 to obtain an RMA number pr...

Страница 21: ...com All specific subjects to change without notice The information contained herein is for reference only and does not constitute a warrant of performance 08 SEP 17 UBI 05346 REV Page 21 of 21 Revisi...

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