ULTRAFRYER ZRT3-H Скачать руководство пользователя страница 26

22

 

1.  FILTERING

 

 

a.  Turn the 

TOGGLE ON / OFF  SWITCH

 to the fryer 

OFF

, turn the 

MANUAL GAS

 

VALVE OFF

, and ensure the

 

 

 

filter tub is properly docked beneath the drain valve.

 

 

 

NOTE:  

Pull on the filter tub to 

ASSURE

 the male docking plug is 

SEATED

 in the female bulkhead coupling.

 

 

b.  Place the amount of 

FILTER AGENT

 into the fryer vat as prescribed in the cleaning manual provided by your chemical 

 

 

 

supplier; thoroughly stir the filter agent into the shortening using a skimmer; then skim the shortening to remove any

 

 

 

floating crumbs. 

 

CAUTION:  PRIOR TO PROCEEDING TO THE NEXT STEP, PUT ON SAFETY GOGGLES, NEOPRENE INSULATED 

 

 

GLOVES AND AN APRON.

 

 

c.  Carefully attach the drain valve handle  to the drain valve; then open the drain valve by turning the 

DRAIN VALVE 

 

 

 

HANDLE

 slightly downward.  When the bottom of the filter tub is covered with about two (2) inches of shortening, 

 

 

 

completely 

OPEN

 the drain valve, and while shortening is draining, scrape all sides of the vat to remove encrusted 

 

 

 

material using the scraper.

 

 

d.  When all shortening has drained into the filter tub, use the 

DRAIN ROD

 to stand the wire rack on one side of the vat.

 

 

e.  Use the drain rod to pull the sediment on the bottom of the vat towards the valve opening, then use the rod to push sedi-

 

 

 

ment through the valve opening.

 

 

f.    Pull-out the 

APPLICABLE

Vat Shortening 

RETURN LEVER

 to 

 

 

 

return shortening in the filter tub to the vat through the 

SWEEP 

 

 

 

NOZZLE 

located on the bottom of the vat near the rear wall.  

 

 

 

This will 

FLUSH

 sediment and debris on the bottom of the vat 

 

 

 

to the drain.   If there is 

NOT 

considierable sediment and debris 

 

 

 

on the heat exchanger and vat sides, push-in the Vat Shortening 

 

 

 

RETURN LEVER

 and proceed to paragraph “h” page 23.  If there 

 

 

 

IS

 considerable sediment and debris on the heat exchanger and 

 

 

 

vat sides, push-in the Vat Shortening 

RETURN LEVER

 and 

 

 

 

procede to the following paragraph “g”  below.

 

 

g.  An 

AUTOMATIC VAT CLEANER (AVC) 

(Spray Blaster) is an 

 

 

 

optional item for the Model ZRT3-H Gas Fryer, therefore use one 

 

 

 

(1) of the following procedures to 

FLUSH

 remaining sediment and 

 

 

 

debris from the fryer and to 

POLISH

 sortening:

 

 

 

1)  Fryer 

WITHOUT

 an Automatic Vat Cleaner:

 

 

 

 

a) 

CAREFULLY

 connect the Wash Down Hose 

MALE

 In-Line

 

 

 

 

 

Plug to the 

TOPSIDE FEMALE COUPLING 

and place the 

 

 

 

 

 

Wash Down Hose Nozzle into the vat and hold it firmly 

 

 

 

 

 

against an inner wall so it will not “recoil” upward when the 

 

 

 

 

 

pump comes 

ON.

 

 

 

 

b) 

PULLOUT

 the 

APPLICABLE 

Topside Shortening 

RETURN 

 

 

 

 

 

LEVER 

and hold the wash down hose nozzle at a 45º angle from

 

 

 

 

 

the bottom of the fryer causing shortening and debris to bounce 

 

 

 

 

 

off the rear wall of the vat and flow towards the drain valve.

  

 

 

c)  Use the “L” shaped vat brush  to push the sediment through the 

  

 

 

 

drain valve to keep the drain clear.  Hose off  the burner tubes 

  

 

 

 

and all walls of the vat until all the shortening and residue at the 

  

 

 

 

bottom of the fryer has been flushed through the drain into the filter tub.

  

 

 

d) 

PUSH-IN

 the 

APPLICABLE 

Topside Shortening Return Lever, 

  

 

 

 

CAREFULLY

 remove the Wash Down Hose 

MALE

 In-Line Plug from the 

TOPSIDE FEMALE COUPLING

 

  

 

 

 

by depressing the Topside Coupling Release Knob,  then hang the Wash Down Hose in an upright position so 

  

 

 

 

shortening can drain into a container.

   B.  FILTERING AND POLISHING SHORTENING

 

 

CAUTION:  DUE TO SPACE LIMITATION, POSITION OF THE TOPSIDE AND VAT SHORTENING RETURN LEVERS HAD 

 

      TO BE REVERSED ON THE 18” ZRT3-H FRYER LOCATIONOF THESE LEVERS ON THE 14” & 18” ZRT3-HFRYER ARE

 

 

AS FOLLOWS AND AS SHOWN BELOW:

FRYER

TOPSIDE SHORTENING

RETURN LEVER

VAT SHORTENING

RETURN LEVER

14” ZRT3-H

Left Side w/Black Knob

Right Side w/Black Knob

18” ZRT3-H

Right Side w/Black Knob

Left Side w/

RED

 Lever

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14” ZRT3-H

FRYER

18” ZRT3-H

FRYER

Содержание ZRT3-H

Страница 1: ...r Lane P O Box 5369 San Antonio Texas 78201 800 525 8130 210 731 5000 Fax 210 731 5099 WARNING TO PRECLUDE THE POSSIBILITY OF SPONTANEOUS COMBUSTIBLE FILTER TUB FIRES SLUDGE AND CRUMBS MUST BE REMOVED...

Страница 2: ...nt Ultrafryer Systems for use by personnel who will operate a 14 or 18 Model ZRT3 H Gas Fryer equipped with an EZ Dock Filtration System TECHNICAL PUBLICATIONS DEPARTMENT ULTRAFRYER SYSTEMS 302 SPENCE...

Страница 3: ...on Electrical Connections Default To Manual Restart DTMR Control Optional Controls INITIAL START UP Cleaning Start up Lighting Instructions Sequence Of Ignition Burner Operation Test Shortening Instal...

Страница 4: ...1 Cooking Computer Filtering Shortening Filter Tub Assembly Installation Filtering Polishing Shortening Fryer Boil Out Shortening Disposal Shortening Installation TECHNICAL ASSISTANCE ORDERING INFORMA...

Страница 5: ...GENERAL INFORMATION 1...

Страница 6: ...fy an authorized service agent to make repairs during normal hours or after hours Any parts that need to be shipped back to Ultrafryer Systems will be shipped back prepaid by the customer marked with...

Страница 7: ...rs may request the fryer be equipped with an Ultrastat 21 or Ultrastat 25 Cooking Computer In addition the 14 18 Model ZRT3 H are equipped with the NEWLY developed EZ Dock Filtration System that uses...

Страница 8: ...14 MODEL ZRT3 H GAS FRYER 18 MODEL ZRT3 H GAS FRYER 14 18 MODEL ZRT3 H GAS FRYER CONTROL LOCATIONS 4...

Страница 9: ...previous page AUTOMATIC SAFETY FEATURES A High limit thermostat to shut off gas to the main burners by opening a solenoid actuated safety valve in the combination gas control valve B Combination gas...

Страница 10: ...ryer and main gas regulator locate the FT3 HR M3 HR of gas required for the fryer and pipe length and read the pipe diameter on the top row For example a 14 ZRT3 H fryer operating on NATURAL GAS requi...

Страница 11: ...when installed must conform to the current NFPA 54 1 and Canadian CAN CGA 1 11 latest edition NOTE Local building codes will usually not permit a fryer with its open tank of hot oil to be installed i...

Страница 12: ...R S COMBINATION GAS CONTROL VALVE EXCEEDS 1 2 lb in2 035 kg cm2 OR APPROXIMATELY 14 356 mm W C AN EXTERNAL REGULATOR MAY BE NEEDED TO PREVENT DAMAGE TO THE COMBINATION GAS VALVE AND VOIDING OF WARRANT...

Страница 13: ...START BUTTON When this button is momentarily depressed it places the fryer in operation RED STARTED LAMP When lit indicated the START BUTTON has been momentarily depressed and the fryer is operating A...

Страница 14: ...valve behind the fryer control access door of the fryer to the OFF position and wait FIVE 5 minutes for any accumulated gas to disperse 4 ENSURE the MAIN gas shut off is in the ON position MANUAL VAL...

Страница 15: ...pre set shortening cook temperature within 2 of the pre set temperature B START UP 1 TO TEST OPERATE an Ultrafryer Gas Fryer equipped with a Default to Manual Restart DTMR control a Ensure the fryer...

Страница 16: ...IT MELT key HEAt will appear in the computer display to indicate it is in the FULL ON mode 3 Depress the TEMP key ONCE The ACTUAL water temperature will be shown in the computer display NOTE DEPRESS T...

Страница 17: ...If shortening is needed use the filter scraper to cut off a small block of solid shortening 3 Place the small block of shortening into a fry basket lower the basket into the shortening then turn the...

Страница 18: ...ng handle skimmer to pull congealed shortening UPWARD from the Cold Zone area 6 When shortening has reached the set temperature and the RED indicator lamp on the fryer has turned OFF allow the Electro...

Страница 19: ...y have over heated and shut off on thermal over load If this situation did occur it will correct itself when the mo tor cools 10 20 minutes If this overheating problem persists re place the blower mot...

Страница 20: ...rtment at 1 800 525 8130 for technical assistance or to perform any maintenance or repair that may be necessary CLEANING Any item of equipment operates better and lasts longer when it is kept clean an...

Страница 21: ...t FINGER LOOP on FRAME B EVENLY pull the frames apart then HINGE FRAME A to remove it from the FILTER SCREENS FIRST c Grasp the FINGER LOOP on the straight side of FRAME B then HINGE it to remove FRAM...

Страница 22: ...re inserted in the other CHANNEL of FRAME B and the PIN on FRAME B is seated in the CHANNEL of FRAME A 9 Adjust FRAME A and B so other PINS are properly seated in the CHANNEL of the opposite frame the...

Страница 23: ...the OFF position and wait FIVE 5 minutes for any accumulated gas to disperse 3 ENSURE the MAIN gas shut off valve is in the ON posi tion and that the EXHAUST FAN is ON 4 Turn the MANUAL gas valve to t...

Страница 24: ...display ACTUAL TEMPERATURE when depressed ONCE Used to display SETPOINT TEMPERATURE when depressed TWICE Used to display remaining TIME when depressed THREE TIMES EXIT MELT 1 Used to manually exit the...

Страница 25: ...MP key THREE 3 times 4 Steps 1 2 3 and 4 will have to be repeated each time any of the following occurs DRAIN VALVE IS OPENED FRYER TOGGLE ON OFF SWITCH IS TURNED OFF TO FILTER SHORTENING OR BOILOUT A...

Страница 26: ...le sediment and debris on the heat exchanger and vat sides push in the Vat Shortening RETURN LEVER and procede to the following paragraph g below g An AUTOMATIC VAT CLEANER AVC Spray Blaster is an opt...

Страница 27: ...ENING INSTALLATION A GENERAL Shortening in the Model ZRT3 H Gas Fryer should be BOILED OUT every 7 DAYS to remove carbon buildup and other encrusted material B SHORTENING DISPOSAL 1 CAREFULLY assemble...

Страница 28: ...ilter tub C BOIL OUT Boil out the ZRT3 H Gas Fryer following the cleaning instructions in the Cleaning Manual provided by your approved chemical supplier The following are generic proceduress DTMR EQU...

Страница 29: ...E HANDLE to the closed UP position then fill the fryer with NEW shortening to the applicable shortening level mark as prescribed below 13 Reprogram the Ultrastat 11 Cooking Computer for the correct co...

Страница 30: ...nd will gladly assist you in preparing and processing of the necessary claims only if proper notification has been accomplished on the carrier delivery document Damaged equipment and or containers mus...

Страница 31: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 32: ...27 ULTRAFRYER MOCEL ZRT3 H GAS FRYER FRONT VIEW 14 ZRT3 H 18 ZRT3 H...

Страница 33: ...Drain Ball Valve Assembly 19A564 17 Ignitor Spark Rod Assembly w Ignitor Rod Set Rod Gap to VVE 4mm prior to installation 19A738 18 Sound Weldment Baffle 19A739 19 Docking Release Handle 19A948 20 14...

Страница 34: ...8 High 146 x 208mm Rectangular Flue Tube with deflector 18 Model ZRT3 H 73 4 x 111z High 197 x 281mm Rectangular Flue Tube with deflector 19A910 19b312 7 125 Volt 75 Watt Silicon Heater 5 1524mm Long...

Страница 35: ...R Lens 23A056 6 COOKING CONTROLS Default To Manual Restart DTMR Control f 14 18 Model ZRT3 H Uses Electronic Thermostat PN 12B077 Ultrastat 11 Cooking Computer Uses Temperature Probe 18A006 12B014 22A...

Страница 36: ...edium Duty Caster 28A005 ITEM DESCRIPTION PN 1 6 1829mm Wash Down Hose w Fittings 12 54 2 Wash Down Hose Nozzle Assembly 12 675 3 Proximity Sensor Switch 18A060 4 Cool II Handle 22 734 5 1 2 13mm S S...

Страница 37: ...I Handle 22 734 3 1 2 13mm HH 2236 SQ Spray Nozzle 22A111 4 1 2 13mm x 90 Black Iron Elbow 24 007 5 1 2 13mm 5 Way Black Iron Crossover Manifold 24A082 6 14 ZRT3 H 1 2 13mm x 51 4 133mm Black Iron Nip...

Страница 38: ...33 15 0 WIRING DIAGRAM Since minor wiring changes may occur in the future USE the diagram pasted to the fryer for circuit tracing and or troubleshooting a Model ZRT3 H Gas Fryer...

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