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PCN 504819-000

Effective Date:  June 29, 2010

PII 54863
Revision AD

2

Installation Instructions

Table 1 

PILC/Poly  

PILC 

Poly 

 Nominal 

Insulation 

Insulation 

Maximum 

Connector 

 

Cable 

Diameter 

Diameter 

Dimensions      

Kit Range 

Range  Range 

Length 

Diameter

HVSA-3-1581S 

#4-4/0 

0.60-1.00 (15-25mm) 

0.65-1.05 (17-27mm) 

4.5 (115mm) 

0.90 (23mm)

HVSA-3-1582S 

4/0-350 

0.85-1.10 (22-28mm) 

0.90-1.30 (23-33mm) 

5.5 (140mm) 

1.15 (29mm)

HVSA-3-1583S 

500-750 

1.05-1.50 (27-38mm) 

1.10-1.60 (28-41mm) 

7.0 (178mm) 

1.60 (41mm)

HVSA-3-1584S 

750-1000 

1.15-1.75 (29-44mm) 

1.25-1.80 (32-46mm) 

8.0 (203mm) 

1.85 (47mm)

1.  Product selection

Check kit selection with cable diameter dimensions in Table 1.

Note:

  Table is for 100% insulated Poly cable.  For 133% insulated 

cable, check actual cable dimensions.

2.  Check ground braid

Verify that ground braid(s) or bond wire have equivalent cross-
section to cable metallic shield.  Additional braid may be needed 
for LC shield, lead sheath cables, or if external grounding or shield 
interrupting is required.

Raychem HVS-EG supplies ground braid, spring clamp and 
suggested modifications to make an external ground or shield 
interrupt.

3.  Prepare cables

Choose the cable type (Choice 1-3) and use the dimensions shown in 
Table 2 to prepare the cables.

Table 

  

    Metallic 

Shield 

      Cutback/ Semi-con
 

  Jacket 

Cutbacks 

  Wire 

Pullback 

Cutback

Kit 

 A1 

 A2 

 B 

 C

HVSA-3-1581S 

34” (863mm) 

19” (483mm) 

9” (229mm) 

5-1/2” (115mm)

HVSA-3-1582S 

33” (838mm) 

20” (508mm) 

10” (254mm) 

6” (152mm)

HVSA-3-1583S 

39” (990mm) 

22” (559mm) 

11” (279mm) 

7” (178mm)

HVSA-3-1584S 

38” (965mm) 

23” (584mm) 

12” (305mm) 

7-1/2” (190mm)

Choice 1

If Metallic Tape Shield Cable

Refer to Table 2 and prepare the cables as shown.  Remove any fillers 
to the armor cutback.  Bend back the grounding conductors(s) over 
the jacket as shown.

Go to Step 4, page 3.

A2

PILC

A1

C

C

L

B

Grounding
Conductor(s)

P

OL

Y

4"

(102mm)

176

Содержание HVSA-3-1580S Series

Страница 1: ...tive contaminants on the product Clean burning torches include the Tyco Electronics FH 2629 FH 2649 uses refillable propane cylinders and FH 2618A uses disposable cylinder Adjusting the Torch Adjust r...

Страница 2: ...wire have equivalent cross section to cable metallic shield Additional braid may be needed for LC shield lead sheath cables or if external grounding or shield interrupting is required Raychem HVS EG...

Страница 3: ...res Grounding Conductor s P OL Y 4 102mm 178 4 Prepare lead sheath Abrade the lead sheath and clean with oil free solvent as shown PILC Abrade lead oxide and clean 16 406mm Lead Sheath 653 5 Remove le...

Страница 4: ...nal Width H PILC 105 9 Position OBT shrink in place Place an Oil Barrier Tube OBT over each phase butted to the lead sheath or belt paper cutback Shrink the three OBTs in place starting at the lead sh...

Страница 5: ...203mm HVSA 3 1584S 8 1 2 216mm OBT Insulation I C L PILC 220 14 Clean OBTs Using an approved solvent clean the OBT Insulation as shown OBT Insulation Clean PILC 222 15 Install SRM insert Assemble SRM...

Страница 6: ...he finished SRM diameter should not exceed that of the breakout installed in the next step PILC Stretch SRM to 1 2 Original Width 358 20 Position conductive breakout shrink in place Position the condu...

Страница 7: ...remaining backing strip tightly wrap the SRM around the connector and exposed conductor Be sure to fill the gaps and low spots around the connector Continue to wrap the SRM onto the insulation as sho...

Страница 8: ...tive tube Repeat Steps 25 30 for the remaining two phases Black Stress Control Tube 309 29 Apply Discharge Control Compound DCC Snip open the end of the DCC ampule and apply a thin film of compound ov...

Страница 9: ...ons to these instructions 33 Apply red sealant Remove backing from red sealant Using light tension wrap sealant over the cable butted against the red insulating tube as shown Build the sealant to the...

Страница 10: ...spring clamp over the braid 3 Fold the braid back over the spring clamp wraps Continue to wrap the remaining clamp over the braid Tighten clamp by twisting it in the direction it is wrapped and secur...

Страница 11: ...area and center on the exposed cable armor and lead sheath Bind the ends of the armorwrap to the cable armor and lead sheath with the tape provided Abrade and solvent clean cable jackets as shown to p...

Страница 12: ...eating Note Green heat sensitive paint will turn black as sleeve shrinks in place This completes the splice Note Allow to cool before moving or placing in service Adhesive Flow both ends White indicat...

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