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HYDRAULIC HOSES 

 

The  condition  of  all  hoses  should  be  carefully  checked  during  routine  service  of  the 
machine.  Hoses  that  have  been  chaffed  or  damaged  on  their  outer  casing  should  be 
securely  wrapped  with  waterproof  adhesive  tape  to  stop  the  metal  braid  from  rusting. 
Hoses  that  have  suffered  damage  to  the  metal  braid  should  be  changed  at  the  earliest 
opportunity. 

 

Hose Replacement 

Before  changing  any  hoses  take  the  time  to  study  the  existing  installation  as  the  routing 
has  been  carefully  calculated  to  prevent  hose  damage  during  operation  -  always  replace 
hoses  in  exactly  the  same  location  and  manner.  This  is  especially  important  for  the  flail 
hoses where they must be crossed, upper to lower, at the dipper and head pivots. 

 

 

Always replace one hose at a time to avoid the risk of wrong connections. 

 

 

When the hose is screwed to an additional fitting or union, use a second spanner on the 
union to avoid breaking both seals. 

 

 

Do not use jointing compound on the threads. 

 

 

Avoid twisting the hose. Adjust the hose line to ensure freedom from rubbing or 
trapping before tightening hose end connections. 

 

All  Hydraulic  Hoses (BSP) fitted to  Twose  Hedgecutters  have ‘soft  seal’  connections  on 
both flail and ram circuit hoses. 

 

Recommended torque settings for nut security are as follows: 

 

 

 

 

 

 

 

   

 

 

 

 

                                                                                                     

 

 

For  hose  unions  (BSP)  fitted  in  conjunction  with  bonded  seals  the  recommended  torque 
settings are as follows: 

 

 

 

                    

 

 

 

 

 

 

 

Safety Note:  

Soft  seal  hose  connections  are  capable  of  holding  pressure  when  the  nut  is  only  ‘finger 
tight’. It is therefore recommended during dismantling that the hose be manually flexed to 
relieve  any  residual  pressure  with  the  retaining  nut  slackened  prior  to  complete 
disassembly. 

 

SIZE 

 

TORQUE SETTING 

O Ring Ref. 

1/4” BSP 

24 Nm 

or 

  18 lb.ft. 

10 000 01 

3/8” BSP 

33 Nm 

or 

  24 lb.ft. 

10 000 02 

1/2” BSP 

44 Nm 

or 

  35 lb.ft. 

10 000 03 

5/8“ BSP 

58 Nm 

or 

  43 lb.ft. 

10 000 04 

3/4“ BSP 

84 Nm 

or 

  62 lb.ft. 

10 000 05 

1” BSP 

115 Nm 

or 

  85 lb.ft. 

10 000 06 

SIZE 

 

TORQUE SETTING

 

 

1/4” BSP 

34 Nm 

or 

  25 lb.ft. 

 

3/8” BSP 

75 Nm 

or 

  55 lb.ft. 

 

1/

2” BSP 

102 Nm 

or 

  75 lb.ft. 

 

5/8“ BSP 

122 Nm 

or 

  90 lb.ft. 

 

3/4“ BSP 

183 Nm 

or 

135 lb.ft. 

 

1” BSP 

203 Nm 

or 

150 lb.ft. 

 

Содержание TF5500

Страница 1: ...Twose Series Reach Arms TF5500 TF5500S Models Operation Manual Publication No 842 June 2016 Rev 20 09 16...

Страница 2: ...to verify that your machine has been registered with McConnel Limited IMPORTANT During the initial bedding in period of a new machine it is the customer s responsibility to regularly inspect all nuts...

Страница 3: ...een removed or altered 1 05 This warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification fitment of non genuine parts a...

Страница 4: ...xamination of the claim and parts McConnel Ltd will pay at their discretion for any valid claim the invoiced cost of any parts supplied by McConnel Ltd and appropriate labour and mileage allowances if...

Страница 5: ...istances to avoid the entrapment with human body parts BS EN 953 1997 A1 2009 Safety of machinery Guards general requirements for the design and construction of fixed and movable guards BS EN 4413 201...

Страница 6: ...ances to avoid the entrapment with human body parts BS EN 953 1997 A1 2009 Safety of machinery Guards general requirements for the design and construction of fixed and movable guards BS EN 4413 2010 H...

Страница 7: ......

Страница 8: ...12 Flail Motor Hose Installation 16 Operation Information 17 Rotor Rotation Direction 17 Rotor Control 18 Cable Controls TF5500 Models 19 Cable Controls TF5500S Models 20 Low Pressure Controls 21 Elec...

Страница 9: ......

Страница 10: ...r slightly different to that of your particular model but the general procedure will be the same E OE MACHINE DEALER INFORMATION Record the Serial Number of your machine on this page and always quote...

Страница 11: ...Dual Direction Flail Rotation TF5500S Models 5 50m 18ft 0in Reach Left Hand or Right Hand Build A Frame Mounting 3 Point Linkage Mounted Cat II Parallel arm geometry 100 Hydraulic Slew Hydraulic Safet...

Страница 12: ...3 SAFETY INFORMATION...

Страница 13: ...ted through damage during use Being caught on a rotating power take off PTO shaft Being caught in other moving parts i e belts pulleys and cutting heads Electrocution from Overhead Power Lines by cont...

Страница 14: ...stacles and remove wire bottles cans and other debris Use clear suitably sized warning signs to alert others to the nature of the machine working within that area Signs should be placed at both ends o...

Страница 15: ...and practiced the controls Never use a machine that is poorly maintained Never use a machine if guards are missing or damaged Never use a machine on which the hydraulic system shows signs of wear or...

Страница 16: ...Never carry out maintenance on any part or component of a machine that is raised unless that part or component has been properly substantially braced or supported Never attempt to detect a hydraulic...

Страница 17: ...ng flail blades offered for your Twose Series machine are a Heavy double edged design one piece For Upward or Downward cutting Suitable for all types of conditions and growth b Back to Back rigid one...

Страница 18: ...degree of protection to machine components if an obstruction is encountered during normal work Two parking stand legs are fitted to the machine which once the machine has been attached to the tractor...

Страница 19: ...ler or tractor agent for specific advice on this subject Four wheel drive tractors have extra weight inbuilt plus larger front wheels this is an advantage in keeping the unit stable Tractor Operator G...

Страница 20: ...Hydrelf HV 46 Hydrelf XV 46 Hydrelf HV 68 ESSO Univis N 46 Univis N 68 FUCHS UK Non UK markets Renolin 46 Renolin HVZ 46 Renolin CL46 B15 Renolin AF46 ZAF46B Renolin 68 Renolin HVZ 68 Renolin CL68 B20...

Страница 21: ...dgetrimmer from lower link positions of linkage frame Then reassemble lift pin spacer together with tractor lower link ball end eye all onto lift pin between ears of frame with spacers to the outside...

Страница 22: ...t hand cut machines to left hand side of cab Secure in position using the fixings provided ensuring that all exposed glass areas on the cutting side of the tractor are fully protected All glass screen...

Страница 23: ...14 1 2 3 4 5 6...

Страница 24: ...15 8 9 11 12 7 10...

Страница 25: ...16 FLAIL MOTOR HOSE INSTALLATION...

Страница 26: ...rimming results and performance variation from this recommended rpm should be kept to a minimum and never at any time should PTO speed exceed 540rpm ROTOR ROTATION DIRECTION Depending on the type of h...

Страница 27: ...r control lever operates the rotor on and off function for both uphill and downhill cutting the specific cutting direction is dictated by the position of the locking latch on the front of the cable co...

Страница 28: ...19 CABLE CONTROLS TF5500 Models...

Страница 29: ...20 CABLE CONTROLS TF5500S Models...

Страница 30: ...ion operates the Main Arm Forwards Lowers the Main Arm Backwards Raises the Main Arm 2 Lever Movement of the lever in a Sideways direction operates the Dipper Arm Left Moves Dipper Arm away from the o...

Страница 31: ...RIC PROPORTIONAL CONTROLS Power ON Power OFF Emergency STOP Control Panel Buttons Identification Function On selection of a function an LED on the button will be illuminated to indicate the function i...

Страница 32: ...trol Default Angle Control Swap Mode B Reach Control To activate the swap mode press button 9 for 5 seconds Machine Control Default Tele OUT Tele IN Default Default Slew Forward Slew Backward Swap Mod...

Страница 33: ...ctivation Adjustment Press button 5 on the control panel to switch on the lift float function With lift float ON float pressure can be decreased or increased via buttons 7 8 on the control panel Butto...

Страница 34: ...e of unbalance This will result in vibration from the rotor being transmitted through the head Should this happen stop immediately as to continue may have serious consequences Once stopped clean rotor...

Страница 35: ...h the unit located on a firm level site Place head to rest on the ground Loosen the 8 mounting nuts Carefully operate Reach to slide mounting bracket to the required position Re tighten mounting nuts...

Страница 36: ...nt clearance of the tractor wheel to avoid possible contact or fouling during transportation WARNING Never transport a machine with the Booms open Ensure Booms are in contact with each other at all ti...

Страница 37: ...the guard flap panel Open upper guard inspection panel Slacken the 2 bolts holding hydraulic motor to its mounting plate Adjust belt tension by turning the nuts on the tensioning screw clockwise will...

Страница 38: ...sition The drive belts can now be removed from around the pair of vee pulleys New belts can now be fitted position each belt in the respective vee s on both the driven and the driver pulleys Replace t...

Страница 39: ...plete with bearing housing attached to drop out of main frame and removed Replacement procedure Position flail head as described for removal procedure see above Position rotor vertically with the driv...

Страница 40: ...flail head refer to diagram below To alter the roller position each end bracket of the roller and the relative securing bolts will need to be positioned at either of the four position height options o...

Страница 41: ...be adjusted to ensure trimmer is upright and safe When you are sure that trimmer is properly settled and safe on its stands operate boom 1 lever to release hydraulic pressure from ram Disconnect top...

Страница 42: ...position with lynch pins Re connect top link bar assembly back onto stabiliser with pin and lynch pin provided Replace lower linkage pins back into relevant positions on mounting frame and secure wit...

Страница 43: ...machines must be greased prior to first use Gearbox Lubrication Check gearbox oil level on new machines prior to first use top up if required before using the machine Change oil after an initial 50 ho...

Страница 44: ...osity at 100 C cSt 17 2 min Gearbox Capacity 0 7 Litre SAE75W90 Fully Synthetic which meets the following minimum requirements Viscosity at 40 C cSt 100 0 min Viscosity at 100 C cSt 17 2 min Drainage...

Страница 45: ...re to do so will invalidate the warranty Note factory fitted filter elements are identified differently to replacement elements After initial 50 Hours Change gearbox oil Every 25 Hours Grease PTO Shaf...

Страница 46: ...nation can be reduced by the following Cleaning around the reservoir cap before removal and keeping the tank area clean Use of clean containers when replenishing the system Regular servicing of the fi...

Страница 47: ...ompound on the threads Avoid twisting the hose Adjust the hose line to ensure freedom from rubbing or trapping before tightening hose end connections All Hydraulic Hoses BSP fitted to Twose Hedgecutte...

Страница 48: ...void moisture penetrating No routine adjustments of the cables are necessary as they do not stretch The threaded collar is correctly adjusted when the lever is in a vertical position in its housing al...

Страница 49: ...ng ring and sliding it back along the body of the driveshaft as shown below Slide the shaft shield back into place after lubrication ensuring the clasps relocate correctly in the fixing ring always fi...

Страница 50: ...0 3350 4550 0 TORQUE VALUES FOR METRIC BOLTS Bolt Dia ft lb Nm ft lb Nm ft lb Nm ft lb Nm 6mm 4 5 6 1 8 5 11 5 12 16 3 14 5 20 0 8mm 11 14 9 20 27 1 30 40 1 35 47 5 10mm 21 28 5 40 54 2 60 81 4 70 95...

Страница 51: ......

Страница 52: ...McConnel Limited Temeside Works Ludlow Shropshire SY8 1JL England Telephone 01584 873131 Facsimile 01584 876463 www mcconnel com...

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