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TSI Power Corporation                                                                           MC80023,4,5,6,7,8,9,30            
ATS-500 Series Automatic Transfer Switches                                      Rev. 7, September, 2019                 

 

 

TSI Power Corporation                    Proprietary Information 

19 

 

 

 

4.2 

TESTING WITH ACTUAL LOAD EQUIPMENT (SUCH AS COMPUTERS, PLC, 
TELECOM EQUIPMENT, ETC.) 

If the above test steps (1) through (10) are performed and the ATS is functioning 

properly, then actual load equipment can be connected to (or plugged into) the 

output terminal block (or computer can be connected (or actual equipment to be 

powered by the ATS Series). 

    CAUTION:  To  avoid  electric  shock  or  accidents,  ensure  that  both  Primary  & 

Backup AC sources are de-energized before making the wire connection to the AC 
sources.  

 

4.3      REMOTE STATUS / ALARM MONITORING 

 

4.31  A DB-9 female connector in the rear of the unit provides status / alarm signals for 
remote monitoring of the status of the ATS. 
Primary AC Input Status DB-9 Pins are:  _5__NO _1__NC__2_COM 
Backup AC Input Status DB-9 Pins are: _6__NO _3__NC _4__COM 
4.32  When Primary AC Input is present and IN SPECIFICATION, there is an OPEN circuit 
between pin_5  and pin  2  . When Primary AC input is OUT OF SPECIFICATION, there is 
a CLOSED circuit between pin  5  and pin  2  . 
4.33  When Backup AC Input is present and IN SPECIFICATION, there is an OPEN circuit 
between pin_6_and pin _4_. When Backup AC input is OUT OF SPECIFICATION, there 
is a CLOSED circuit between pin  6  and pin  4  .    
4.34  Maximum  voltage  and  current  that  can  be  used  for  monitoring  the  status  and 
alarm of the ATS Series is 120 VDC (VAC), 1 A (maximum DB-9 connector rating). 
 

5.

 

REPAIRS & SERVICE 

 

5.1 

ATS SERIES FIELD REPAIR (RECOMMENDED REPLACEMENT PARTS)                                                                                                  

The ATS Series is designed to facilitate quick replacement of circuit boards in the field. 

Therefore,  troubleshooting  procedures  described  in  this  manual  are  limited  to  visual 

inspection  and  circuit  board  replacement  only.  Actual  component-level 

troubleshooting, repair and calibration require the completion of a full training course 

at TSi Power.  For most customers, the most cost-effective way to repair it is to simply 

replace the board assembly. Spare parts can be ordered from TSi Power directly. The 

Replacement  Parts  Table  below  provides  correct  part  numbers  and  descriptive 

information. Please contact TSi Power prior to ordering so that the correct parts for each 

particular version of the ATS-500 Series will be available. 

Содержание ATS-500 Series

Страница 1: ...A MC80027 Hardwire 208 V 500 3800 5800 7800 9800 15 20 30 40 A 220 240 V 500 3000 5000 7000 9000 15 20 30 40 A MC80028 Hardwire 230 V 500 3900 5900 7900 9900 15 20 30 40 A MC80029 Hardwire input IEC o...

Страница 2: ...ystem Architecture 10 2 2 ATS Circuit Boards 10 2 3 Input Output Circuit Breakers 13 2 4 Audible Alarm Switch 14 3 INSTALLATION 14 3 1 Site Selection Preparation 14 3 2 Required Tools 15 3 3 Unpacking...

Страница 3: ...c Transfer Switches Rev 7 September 2019 TSI Power Corporation Proprietary Information 3 5 3 Inventory Recommendations for Customer w Large Numbers of ATS Units 20 6 REFERENCE 21 6 1 Specifications 21...

Страница 4: ...del name and serial number of the product Warranty does not cover transportation costs Damage by misuse accident or unauthorized tampering of the product is not covered by the warranty NO OTHER WARRAN...

Страница 5: ...ipment oil exploration and utilities The ATS works with asynchronous or out of phase power sources which allows them to be used with a number of different sources Customers with special requirements c...

Страница 6: ...to alert against unsafe practices The safety alert pictorial symbol appears in this document to make users aware of important operating and safety concerns NOTE Specific models of the ATS Series may...

Страница 7: ...ckup rocker style circuit breakers are highly visible and easily accessible on rear of unit The ATS allows redundant AC power to mission critical equipment using any combination of UPS backup generato...

Страница 8: ...S See Figures 4 and 5 The DB 9 Connector Primary and Backup circuit breakers Hardwire Termination compartments and Plugs and Receptacles are accessed from the rear of the ATS Series enclosures 1 61 TO...

Страница 9: ...of the top cover make sure that both the PRIMARY and BACKUP INPUT CONNECTORS in the back of the unit have been have been disconnected and that the up stream Primary and Backup AC sources are de energi...

Страница 10: ...6 ATS 500 System Architecture 2 2 ATS SERIES CIRCUIT BOARDS 2 21 Main Control Circuit Board Assemblies See Figures 7 and 8 Two main control circuit boards are used in the ATS Series The PZ00120 5 is...

Страница 11: ...Corporation Proprietary Information 11 Figure 7 PZ00120 5 Main Control Circuit Board Assembly for ATS 500 2000 3000 4000 5000 6000 and 7000 models Circuit Board Mounting Holes for Snap On Standoffs C...

Страница 12: ...e front panel of the ATS housing and attached by means of a ribbon cable and connector to the main control board These LEDs as shown in Figure 3 and 12 signify the following Green Primary LED ON indic...

Страница 13: ...transmitted by means of the DB 9 connector in the rear of the ATS unit that provide for remote monitoring of alarms See Figures 4 and 5 Pin assignments are outlined in section 4 3 Figure 10 DB 9 Alar...

Страница 14: ...f the circuit breaker trips even without any load then there is a faulty component on the board assembly The Board assembly must then be repaired at the factory or replaced in the field P N FC00114 15...

Страница 15: ...e equipment and shall be easily accessible CAUTION THE UNIT MUST BE PLACED IN A WELL VENTILATED AREA TO PREVENT RISK OF FIRE DUE TO OVERHEATING VENTILATION SLOTS MUST NOT BE OBSTRUCTED Select an area...

Страница 16: ...case cover 3 5 INSTALLING THE ATS 500 SERIES 3 51 After the unit has been unpacked and inspected attach any mounting brackets that may have optionally been ordered to the ATS using the MC4000C for Wa...

Страница 17: ...ming primarywires on the terminal blocks behind the rear cover marked Primary Input These terminals are marked as follows LI for primary input line or L1in for primary input phase 1 NI for primary inp...

Страница 18: ...unit see Figure 4 The ATS will only operate when the input voltage is within 10 and when the input frequency is within 5 of that specified Both primary and backup must be the same nominal frequency 2...

Страница 19: ...Primary AC input is OUT OF SPECIFICATION there is a CLOSED circuit between pin 5 and pin 2 4 33 When Backup AC Input is present and IN SPECIFICATION there is an OPEN circuit between pin_6_and pin _4_...

Страница 20: ...00116 Circuit Breaker 250 V 30 A ATS 500 8000 9000 Models FC00065 Circuit Breaker 250 V 40 A ATS 500 3900 5900 7900 8000 9000 and 9900 Models 5 2 RETURNING DEFECTIVE CIRCUIT BOARD s FOR REPAIR Contact...

Страница 21: ...08 mm 12 AWG 3 3 mm 10 AWG 5 26 mm 8 AWG 8 36 mm AC input and output connections Hardwire terminals OUTPUT Voltage Current 120 V 15 20 30 or 40 A Load regulation 1 from no load to full load Power effi...

Страница 22: ...20 0 2 20 0 3 20 0 4 R ecep tacle m o d els 40 0 2 40 0 3 40 0 4 R ecep tacle m o d els 60 0 2 60 0 3 R ecep tacle m o d els xxxx 5 15R L5 15R IE C 60 320 C 13 5 20 R L5 20 R IE C 60 320 C 19 5 30 R...

Страница 23: ...OUTPUT Voltage Current 230 V 15 20 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC output connections IEC60320 C 13 IEC60320 C 19 LED indicators Green Primary output Ye...

Страница 24: ...ge Current 208 V 15 20 or 30 A 220 or 240 V 15 20 or 30 A Load regulation 1 from no load to full load Power efficiency99 or higher Receptacle m odels 3x02 3x03 3x04 Receptacle m odels 5x02 5x03 5x04 R...

Страница 25: ...tions Hardwire terminals OUTPUT Voltage Current 208 V 15 20 30 or 40 A 220 or 240 V 15 20 30 or 40 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC distribution Hardwire...

Страница 26: ...onnections Hardwire terminals OUTPUT Voltage Current 230 V 15 20 30 or 40A Load regulation 1 from no load to full load Power efficiency 99 or higher AC distribution Hardwire terminals LED indicators G...

Страница 27: ...A 220 or 240 V 15 20 30 or 40 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC distribution IEC60320 C 13 IEC60320 C 19 IEC60320 C 13 IEC60320 C 19 LED indicators Green P...

Страница 28: ...PUT Voltage Current 230 V 15 20 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC output connections IEC60320 C 13 IEC60320 C 19 LED indicators Green Primary output Yellow...

Страница 29: ...Hz L5 15P JP00055 L5 15R JP00056 6 WI40302 ATS 500 2004 15 120 V 50 60 Hz IEC320 C 14 JP00015 IEC320 C 13 JP00101 Optional ATS 500 3000 15 220 V 240 V 50 60 Hz Hardwire JP00001 Hardwire JP00001 N A A...

Страница 30: ...C60320 C 19 JP00121 Optional ATS 500 5811 20 208 V 50 60 Hz Hardwire JP00001 IEC60320 C 19 JP00121 N A ATS 500 5900 20 230 V 50 60 Hz Hardwire JP00001 Hardwire JP00001 N A ATS 500 5902 20 230 V 50 60...

Страница 31: ...00044 Hardwire JP00044 N A ATS 500 9000 40 220 V 240 V 50 60 Hz Hardwire JP00044 Hardwire JP00044 N A ATS 500 9800 40 208 V 50 60 Hz Hardwire JP00044 Hardwire JP00044 N A ATS 500 9900 40 230 V 50 60 H...

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