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truflo TSMP Series, Инструкция по установке, эксплуатации и обслуживанию

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8

 

Revision

 

8

 

–

 

November

 

2011

 

 

 

 

 
 

General Precautions   

NOTE

 

 

Before beginning any alignment procedure, make sure driver power is locked out. 
Failure to lock out driver power will result in serious physical injury.   

NOTE

 

 

 

Piping

: 

Never pull piping into place by forcing at the flanged connections of the 

pump. This may impose dangerous strains on the unit and cause misalignment 
between pump and driver. Pipe strain will adversely affect the operation of the 
pump resulting in physical injury and damage to the equipment.   

NOTE

 

 

Flanged Connections:

 

Use only fasteners of the proper size and material.   

NOTE

 

 

Replace all corroded fasteners.   

NOTE

 

 

Ensure all fasteners are properly tightened and there are no missing fasteners.   

NOTE

 

 

 

Startup and Operation

: 

When installing in a potentially explosive environment, 

please ensure that the motor is certified explosion proof.   

NOTE

 

 

Do not operate pumps in reverse rotation may result in contact of metal parts, heat 
generation, and breach of containment.   

NOTE

 

 

LOCK out Tag out drivers   

NOTE

 

 

The impeller clearance setting procedure must be followed.    Improperly setting the 
clearance or not following any of the proper procedures can result in sparks, 
unexpected heat generation and equipment damage.   

NOTE

 

 

If using a cartridge mechanical seal, the centering clips must be installed and set 
screws loosened prior to setting impeller clearance.    Failure to do so could result 
in sparks, heat generation, and mechanical seal damage.   

NOTE

 

 

The coupling used in an ATEX classified environment must be properly certified 
and must be constructed from a non-sparking material.   

NOTE

 

 

Never operate a pump without coupling guard properly installed. Personal injury 
will occur if pump is run without coupling guard.   

NOTE

 

 

Properly lubricate the bearings. Failure to do so may result in excess heat 
generation, sparks, and / or premature failure.   

NOTE

 

 

The mechanical seal used in an ATEX classified environment must be properly 
certified. Prior to start up; ensure points of potential leakage of process fluid to the 
work environment are closed.   

NOTE

 

 

Do not operate the pump without liquid supplied to mechanical seal. Running a 
mechanical seal dry, even for a few seconds, can cause seal damage and must be 
avoided. Physical injury can occur if mechanical seal fails.   

NOTE

 

 

Never attempt to replace packing until the driver is properly locked out and the 
coupling spacer is removed.   

NOTE

 

 

Dynamic seals are not allowed in an ATEX classified environment.   

NOTE

 

 

DO NOT operate pump below minimum rated flows or with suction and/or 
discharge valve closed. These conditions can create an explosive and hazardous to 
vaporization of pumped fluid and can quickly lead to pump failure and physical 
injury.  

 

Содержание TSMP Series

Страница 1: ...I n s t a l l a t i o n O p e r a t i o n Ma i n t e n a n c e Ma n u a l AN e wV i s i o nF o r Q u a l i t yP u mp s T S MP S e r i e...

Страница 2: ...ctory service of any mechanical unit however is enhanced and extended by correct application proper installation inspection monitoring and consistent maintenance This instruction manual was prepared t...

Страница 3: ...Revision 8 November 2011 3 PAGE SECTION...

Страница 4: ...and following these safety warnings is mandatory to ensure people property and or the environment will not be harmed Following these warnings alone however is not sufficient it is anticipated that the...

Страница 5: ...ided WARNING The pump may handle hazardous and or toxic fluids Care must be taken to identify the contents of the pump and eliminate the possibility of exposure particularly if hazardous and or toxic...

Страница 6: ...ndicates a hazardous situation which if not avoided could result in minor or major injury ELECTRICAL HAZARD Indicates the possibility of electrical risks if directions are not followed Example Lock ou...

Страница 7: ...with discharge valve closed NOTE NEVER operate pump with suction valve closed NOTE DO NOT change service application without approval of an authorized Truflo Pumps representative NOTE Safety Apparel I...

Страница 8: ...e mechanical seal the centering clips must be installed and set screws loosened prior to setting impeller clearance Failure to do so could result in sparks heat generation and mechanical seal damage N...

Страница 9: ...onmental regulations NOTE Operator must be aware of pumped fluid and safety precautions to prevent physical injury NOTE Lock Out Tag Out NOTE Allow all system and pump components to cool before handli...

Страница 10: ...as warranties will be voided II Group 2 2 Category 2 G D Gas and Dust present T4 Temperature class can be T1 to T6 see Table 1 The code classification marked on the equipment must be in accordance wi...

Страница 11: ...oints Lifting devices such as eyebolts slings and spreaders must be rated selected and used for the entire load being lifted The pump and the components are heavy Use proper lifting methods and wear s...

Страница 12: ...12 Revision 8 November 2011 Examples Figure 1 Proper lifting method Figure 2 Proper lifting method...

Страница 13: ...o drive unit and coupling manufacturers for their long term storage procedures You can purchase long term storage treatment with the initial pump order or you can purchase it and apply it after the pu...

Страница 14: ...pure mist applications require minor bearing housing modifications Pressure lubrication is required with hydrodynamic thrust bearings Shaft The heavy duty shaft is designed for cartridge mechanical s...

Страница 15: ...erial number and the item number of the pump casing Required parts Information can be taken from the pump casing tags Item numbers can be found later on in this manual Description Fig No Example Pump...

Страница 16: ...bearings and machined surfaces will be required Rotate shaft several times every 3 months Refer to driver and coupling manufacturers for their long term storage procedures Store in a covered and dry...

Страница 17: ...ed Practices for Machinery Installation and Installation Design A pump should be located near the liquid supply and have adequate space for operation maintenance and inspection Be sure to allow for cr...

Страница 18: ...ne to remove burrs Chip top of foundation a minimum of 25 mm to remove porous or low strength concrete If using a pneumatic hammer assure that it is not contaminating the surface with oil moisture etc...

Страница 19: ...unit Accurate alignment of the equipment must be attained Trouble free operation can be accomplished by achieving alignment within the levels specified in the following section Three common alignment...

Страница 20: ...RNING Follow shaft alignment procedures to prevent catastrophic failure of drive components or unintended contact of rotating parts Follow the coupling manufacturer s coupling installation and operati...

Страница 21: ...od comes into contact with the perimeter of the driver s coupling half This indicator is used to measure parallel misalignment 1 Attach two dial indicators on the pump s coupling half You must have tw...

Страница 22: ...end add shims 1 Rotate the pump s coupling half to check that the indicators are in contact with the driver s coupling half but do not bottom out 2 Adjust the indicators if necessary Pump to driver al...

Страница 23: ...sured at four points 90 apart at the operating temperature 1 Set the parallel alignment indicator to zero at the top center position 12 o clock of the driver s coupling half 2 Rotate the indicator to...

Страница 24: ...in the appropriate direction NOTICE Make sure to slide the driver evenly Failure to do so may negatively affect horizontal angular correction Figure 8 Example of incorrect horizontal alignment top vi...

Страница 25: ...instructions for angular and parallel alignment until the TRUFLO permitted reading values are obtained ALIGNMENT TROUBLESHOOTING Problem Probable Cause Remedy Cannot obtain horizontal Side to Side Dri...

Страница 26: ...seplate Installation Procedure should be followed prior to grouting baseplate 1 Build form around foundation to level of bottom of baseplate Fig 8 2 Pour grout through grout hole in baseplate up to le...

Страница 27: ...ld be arranged to allow pump flushing prior to removal of the unit on services handling hazardous liquids 4 Carefully clean all pipe parts valves and fittings and pump branches prior to assembly 5 All...

Страница 28: ...regulation of flow and for inspection and maintenance of pump The check valve prevents pump or seal damage due to reverse flow through the pump when the driver is turned off 2 Increasers if used shoul...

Страница 29: ...ooling mechanical seal flush or other special features supplied with the pump Consult pump data sheet for specific auxiliary piping recommendations Flows of 4 l min 1 GPM will generally satisfy coolin...

Страница 30: ...tified CHECKING ROTATION 1 Lock out power to driver Remove coupling spacer if installed 1 Make sure everyone is clear Jog driver just long enough to determine direction of rotation Rotation must corre...

Страница 31: ...tor in place 5 Move the motor as a unit towards the pump until the end of the motor shaft is the correct coupling spacer distance from pump shaft 4 Install coupling guard Refer to coupling guard insta...

Страница 32: ...re Sealing systems that are not self purging or self venting such as plan 23 require manual venting prior to operation Failure to do so will result in excess heat generation and seal failure Product F...

Страница 33: ...tem conditions 3 Start driver 1 All equipment and personal safety related devices and controls must be installed and operating properly 2 To prevent premature pump failure at initial start up due to d...

Страница 34: ...on shaft and bearings 3 Heat build up Vaporization causing rotating parts to score or seize 4 Cavitation Damage to internal surfaces of pump 1 Check bearing temperatures using a pyrometer or other acc...

Страница 35: ...ump and lock out driver 3 Remove coupling guard Refer to coupling guard installation and disassembly instructions in Appendix II 4 Check alignment while unit is still hot per alignment criteria in the...

Страница 36: ...ides If water cooled pedestals have been provided do NOT drill through the baseplate pedestal or leakage of cooling water will occur 2 Ream the holes with a Number 7 taper pin reamer to the proper fit...

Страница 37: ...Revision 8 November 2011 37...

Страница 38: ...s Discharge pressure monitoring Temperature monitoring ROUTINE INSPECTIONS Check for unusual noise vibration and bearing temperatures Inspect pump and piping for leaks Verify there is no seal chamber...

Страница 39: ...pplied with an oiler which maintains a constant oil level in the bearing housing The oiler must be adjusted to 0 setting to maintain the oil level in the middle of the sight glass This is accomplished...

Страница 40: ...adjusting the seal The seal drawing will also specify required flush liquid and attachment points The seal and all flush piping must be checked and installed as needed prior to starting the pump The l...

Страница 41: ...ng rated flow or head Insufficient suction head Ensure that suction line shutoff valve is fully open and line is unobstructed and filled with liquid Vent line of vapor or air pockets Increase suction...

Страница 42: ...s manufacturer s instructions for corrective action Worn mechanical seal parts Replace worn parts 5 Excessive leakage from stuffing box Overheating mechanical seal Check lubrication and cooling lines...

Страница 43: ...ew on deflector 6H2 and then remove deflector before step 1 3 Remove bearing housing cover from bearing h ousing 9 4 Remove oiler 5A from the bearing housing 5 Unbolt hextbolt 9A from bearing housing...

Страница 44: ...olt from bearing housing cover inboard 9F D N 14 Remove bearing housing cover gasket 15 Remove bearing housing cover 16 Remove Delfector 6H1 17 Release nut from Stud Seal Cover 8E 18 Remove Mechanical...

Страница 45: ...ve Rotor assembly from lower casing 1 1 Refer to following picture 23 Remove Sleeve nut 7A from the shaft 24 Remove Throat Bush 2F 25 Remove Suction Adjust Sleeve 7H 26 Remove Spacer Ring 3R 27 Remove...

Страница 46: ...46 Revision 8 November 2011 Assemble is reverse sequence of disassemble...

Страница 47: ...1 1 2 The casing should be inspected for excessive wear corrosion or pitting Areas most susceptible are indicated by the arrows in Fig 42 The casing should be repaired or replaced if it exceeds the f...

Страница 48: ...nce in Pump Size Impeller Wear Ring Pressure Reducing Sleeves Center Impeller Rings Truflo Standard API 610 Ring Diameter Truflo Standard Truflo Standard 3x4 8B 0 010 0 015 4 00 0 010 0 030 0 016 4 87...

Страница 49: ...emoved from their shaft fits must be replaced Replacement bearings must be of proper size and type 4 Replacement bearings must be the same as or equivalent to those listed in Table 6 BEARING HOUSINGS...

Страница 50: ...runouts of the fully assembled rotor are listed in Table 7 Fig 46 Table 7 Shaft and Rotor Runout Requirements Abstracted from Table 15 in API 610 10th Edition Flexibility factor L D mm in 1 9x109 3 0x...

Страница 51: ...le repair GENERAL All other parts should be inspected and repaired or replaced as appropriate if inspection indicates continued use would be harmful to satisfactory and safe pump operation Inspection...

Страница 52: ...n of Wear Rings 2C 2C 1 Clean wear ring seats thoroughly ensuring they are smooth and free of scratches Heat new impeller wear rings to 180 200 F 132 143 C using a uniform method for heating e g oven...

Страница 53: ...included instructions from Kingsbury for specific instructions regarding this tilting pad hydrodynamic bearing POST ASSEMBLY CHECKS All checks and procedures listed under Safety Installation Operatio...

Страница 54: ...54 Revision 8 November 2011 SECTIONAL Drawing of Typical TSMP...

Страница 55: ...ing Locknut 136 Bearing Lockwasher 382 Stage Ring 144 Bearing End Cover Gasket 360A Center Bushing 155 Sleeve Bearings two 117 Sleeve bearing construction only Casing Wear Rings 164 164A Radial Bearin...

Страница 56: ...ocknut Lockwasher 1 Steel 144 Stage Ring 3 410SS Hardened H F 316L SS 1 410SS Hardened H F 316L SS 1 H F Duplex 1 155 Center Bushing 1 410 SS Hardened H F 316L SS 1 410 SS Hardened H F 316L SS 1 H F D...

Страница 57: ...SS 1 H F Duplex 1 160 Brg End Cover Radial inboard outboard and Thrust inboard 3 Carbon Steel 164 164A Casing Wear Rings 3 410 SS Hardened H F 316L SS 1 410 SS Hardened H F 316L SS 1 H F Duplex 1 168...

Страница 58: ...Carbon Steel 2210 A 108 Grade 1211 303SS 2226 A 582 Type 303 UNS S30300 316SS 2229 A 276 Type 316 UNS S31600 410SS 2244 A276 Type 410 UNS S41000 420SS 2222 A276 Type 420 hardened to 450 500 UNS 41200...

Страница 59: ...vel oiler are required Radial Housing Replace the 1 4 NPT plug with an oil mist fitting provided by the oil mist system manufacturer The 1 2 NPT connection remains plugged since it is not required in...

Страница 60: ...lign with the holes in the end cover 3 Replace the three thrust bearing end cover screws 371C and torque to values shown in Table 9 4 Replace coupling hub if removed and spacer portion of coupling Ref...

Страница 61: ...w access for installing bolts Step 8 11 Spread opening of remaining coupling guard half 501B slightly and place over installed coupling guard half so that annular groove in remaining coupling guard ha...

Страница 62: ...that nut should be finger tightened only 14 Adjust length of coupling guard to completely cover shafts and coupling as shown in Fig II H by sliding rear coupling guard half 501B towards motor 15 Repea...

Страница 63: ...Revision 8 November 2011 63...

Страница 64: ...nut bolt and washers from remaining coupling guard half 501B 7 Spread bottom of coupling guard half slightly and lift off pump end plate 234B Fig II C This completes disassembly of the coupling guard...

Страница 65: ...th coupling halves together so indicators contact the same point on coupling half Y This will eliminate any measurement problems due to runout on coupling half Y 1 Take indicator measurements with dri...

Страница 66: ...f one did not disturb the other Correct as necessary PARALLEL ALIGNMENT A unit is in parallel alignment when indicator P parallel indicator does not vary by more than 0 05 mm 002 in as measured at fou...

Страница 67: ...sure adjustment of one did not disturb the other Correct as necessary COMPLETE ALIGNMENT A unit is in complete alignment when both indicators A angular and P parallel do not vary by more than 0 05 mm...

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