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Trillium ROTO-JET VSR 175, Руководство по разборке и сборке

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VSR 175 

2 

2. DISASSEMBLY/ASSEMBLY REFERENCE INFORMATION 

2.1 GENERAL 

The following are recommended dismantling and assembly instructions for your Roto-Jet 

pump.  We urge that the instructions be read thoroughly before attempting to dismantle the 

unit.  The component parts must be handled with care during the dismantling and assembly 

process.  The work area should be clean and be equipped with the required tools. 

Depending on the accessibility of the pump and the extent of the repair or inspection 

required, the pump can be dismantled in place on its foundation.  However, to facilitate the 

disassembly procedure, it is recommended that the pump be removed from its foundation 

and placed securely into a position in which the pump shaft is pointed vertical and the 

manifold is facing upward.  Roto-Jet pumps offers assembly stands for mounting the unit 

during disassembly and assembly. 

2.2 RECOMMENDED TOOLS 

Table 1: Recomended Tools 

DESCRIPTION 

QTY. 

PART 

NUMBERS 

SPECIAL TOOLS 

Special Tools Kit (Includes all the special tools below) 

1 

06P661210-006 

Alignment Tool – Endbell 

3 

0661975 

Center Guide & Puller – Pick-up Tube 

1 

0665285 

Measuring Bar (For Shimming) 

1 

060580635 

Lifting Ring, 3x2 Manifold 

1 

060580638 

Pin, Alignment-Rotor Cover 

2 

0665014 

Tool Box – 32” x 8-1/2” x 9” 

1 

060095050 

Adapter, Torque Wrench-F/Bearing Locknut 65mm 

1 

0665931 

Adapter, Torque Wrench –F/Bearing Locknut 80mm 

1 

0665930 

Adapter, Torque  Wrench-F/Bearing Locknut 95mm 

1 

0665929 

Adapter, Torque Wrench-F/Bearing Locknut 140mm 

1 

0665920 

Wrench, Pick-up Tube Nut 

1 

0665582-01 

Balance Plug 

1 

0665081 

Pin, Alignment-Manifold 

2 

0665030 

PURCHASED TOOLS 

Purchased Tools Kit (Includes all the purchased tools below) 

1 

06P661210-007 

Eyebolt – 1/2” – 13 x 1-1/2” Lg. Shank 

3 

060055411 

Eyebolt – 3/4”-10x3” Lg. Shank 

2 

0665772 

Eyebolt – 7/16” – 14x4-1/2” Lg. Shank 

3 

0665199 

Bearing Separator-Spread 1/2” – 8 5/8” 

1 

060095022 

Содержание ROTO-JET VSR 175

Страница 1: ...Disassembly Assembly Manual VSR 175 175HP 110HP 3x2 MANIFOLDS RJ DA 17 11 19...

Страница 2: ...6 FAN ASSEMBLY 22 2 5 7 SHROUD ASSEMBLY 23 2 5 8 TERMINAL BOX ASSEMBLY POWER 24 2 5 9 TERMINAL BOX ASSEMBLY INSTRUMENTATION 26 2 6 MECHANICAL SEAL AND PARTS LISTS 28 2 6 1 2 7 8 SINGLE SEAL Only 28 2...

Страница 3: ...SSEMBLY COMPONENT INSTALLATION 41 4 6 BACK ENDPLATE INSTALLATION 42 4 7 BEARING CAP INSTALLATION 42 4 8 ROTATING ASSEMBLY INSTALLATION 42 4 9 SHIMMING CHECK 43 4 10 FAN END ASSEMBLY 43 5 HYDROSTATIC P...

Страница 4: ...plex pistons rods valves and springs required in reciprocating pumps The Roto Jet operates in the following manner Liquid enters the intake manifold and passes into the rotating case where centrifugal...

Страница 5: ...ds for mounting the unit during disassembly and assembly 2 2 RECOMMENDED TOOLS Table 1 Recomended Tools DESCRIPTION QTY PART NUMBERS SPECIAL TOOLS Special Tools Kit Includes all the special tools belo...

Страница 6: ...Heater 120V 60Hz 1 060095046 Tempitstick 150 F 1 060095047 Tempitstick 175 F 1 060095048 Tempitstick 200 F 1 060095049 Depth Micrometer 0 3 6 Base 1 060095051 Connector Leg 5 8 18 to 16 2 060095024 L...

Страница 7: ...MBLY STANDS Figure 1 Pump Assembly Disassembly Stand Part No 060580652 CAUTION When lifting the pump into the vertical position with or without the assembly stand a swivel hoist ring shall be used in...

Страница 8: ...VSR 175 5 Figure 2 Rotor Assembly Stand Part No 0665944 01 Figure 3 VSR Adapter Plate Part No 0665933...

Страница 9: ...VSR 175 6 2 4 VSR 175 3x2 DIMENSIONAL DRAWINGS...

Страница 10: ...VSR 175 7 2 5...

Страница 11: ...WING TORQUE TABLE ITEM NO Ft Lbs N M 6 24 32 7 68 92 32 240 325 46 400 542 47 250 339 60 35 47 61 54 73 63 54 73 71 20 27 72 15 20 81 450 610 83 100 135 308 200 271 318 56 76 319 18 24 581 36 48 354 5...

Страница 12: ...VSR 175 9 2 5 1 3x2 EXPLODED VIEW WET END ONLY TORQUE TABLE ITEM NO Ft Lbs N M 32 240 325 61 54 73 81 450 610...

Страница 13: ...Single Seal SST 3 1 2 Single or Double Seal D I 3 1 2 Single or Double Seal SST Manifold 3 x 2 Threaded 2 7 8 Single Seal D I 2 7 8 Single Seal SSST 3 1 2 Single or Double Seal D I 3 1 2 Single or Dou...

Страница 14: ...PUT Nut Nitrile O Ring PUT Nut Viton 58218 0662499 128 128 2 Pin Aligning PUT 02412 145 1 Friction Ring 0666227 Note 1 Standard units are 17 4 PH Contact factory representative for optional metallurgy...

Страница 15: ...VSR 175 12 2 5 2 PUMP ROTATIONG ASSEMBLY 2 5 2 1 Pump Rotating Assembly without Mounting Bolt Cover TORQUE TABLE ITEM NO Ft Lbs N M 7 68 92 83 100 135 323 36 48...

Страница 16: ...3 1 2 Single or Double Seal 316 SST 0664862 1 0664862 2 0665178 0665178 1 6 1 O Ring Rotor Nitrile O Ring Rotor Viton 060083904 060083919 7 20 Capscrew Rotor 7 16 14 x 1 3 4 58325 8 2 Plug Drain Rotor...

Страница 17: ...VSR 175 14 2 5 2 2 PUMP ROTATIONG ASSEMBLY with Mounting Bolt Cover TORQUE TABLE ITEM NO Ft Lbs N M 7 68 92 83 100 135 581 36 48...

Страница 18: ...0 Capscrew Rotor 7 16 14 x 1 3 4 58325 8 2 Plug Drain Rotor STL Nitrile Plug Drain Rotor SST Nitrile 060068656 060068677 83 8 Capscrew Socket Head 13 x 1 0666404 578 1 Cover Rotor Bolts 0666365 1 579...

Страница 19: ...VSR 175 16 2 5 3 SHAFT BEARING AND MOTOR ROTOR ASSEMBLY TORQUE TABLE ITEM NO Ft Lbs N M 46 400 542 47 250 339...

Страница 20: ...665714 47 1 Nut Self Locking BH 16 060081347 66 1 Retainer Spring 0665711 101 1 Fitting Grease Alenite V1714 107 1 Retainer Grease 80mm 0664935 109 1 Retainer Grease 140mm 0666234 144 3 Screw Shoulder...

Страница 21: ...VSR 175 18 2 5 4 STATOR HOUSING ASSEMBLY TORQUE TABLE ITEM NO Ft Lbs N M 60 35 47 354 56 76...

Страница 22: ...Eye bolt Shldr 10 x 0656866 60 4 Screw Cap Soc HD 3 8 16UNC x V3347 101 1 Fitting Grease Alemite V1714 311 1 Cover Sensor Wire 0665499 1 312 2 Set Screw Dog Point 1 2x13x1 0665453 314 1 O Ring 58236 3...

Страница 23: ...VSR 175 20 2 5 5 SENSOR ASSEMBLY...

Страница 24: ...319 3 Screw Cap Soc HD 3 8 16x3 4 V3347 405 1 Sensor w Lead 0665439 1 319 3 Lock Washer 3 8 V4432 319 3 Flat Washer 3 8 V4384 370 2 Machine Screw Phillips HD 3 48x1 2 0665941 395 2 Lock Washer 3 06659...

Страница 25: ...Ft Lbs N M 308 200 271 Table 8 Fan Assembly Parts List ITEM NO QTY DESCRIPTION PART NUMBER 308 1 Nut Self Locking 65mm 0665426 309 1 Washer Hardened 0665457 315 1 Set Screw Dog Point 3 8 16x1 2 06654...

Страница 26: ...23 2 5 7 SHROUD ASSEMBLY Table 9 Shroud Assembly Parts List ITEM NO QTY DESCRIPTION PART NUMBER 301 1 Shroud Fan SR 2100 Machining 0666141 1 318 3 Washer Flat SAE N 06493 318 3 Screw Cap Soc HD 13x1 1...

Страница 27: ...VSR 175 24 2 5 8 TERMINAL BOX ASSEMBLY POWER...

Страница 28: ...D 3 8 16x1 200685 331 4 Washer Lock 3 8 STL 803287 332 4 Nut Hex 3 8 16UNC v2637 385 4 Terminal Block w Hardware 0665925 386 4 Terminal barrier 0665926 370 8 Screw Rnd HD 10 24x1 803574 370 8 Washer L...

Страница 29: ...VSR 175 26 2 5 9 TERMINAL BOX ASSEMBLY INSTRUMENTATION...

Страница 30: ...minal Bos Housing inst 0666118 1 320 1 Terminal Box Cover 0666116 1 322 2 Pipe Plug 1 NPT V2931 330 4 Bolt Hex HD 3 8 16x1 200685 331 8 Washer Lock 3 8 STL 803287 375 1 Terminal Block Instrumentation...

Страница 31: ...e Nitrile Consisting Of ITEM NO QTY DESCRIPTION PART NUMBER 75 1 Seal Pusher 316 SST Silicon Carbide 0665260 44 1 O ring Seal Nitrile 0662499 151 49 1 O ring PUT Nitrile 41396 69 1 O ring Seal Mating...

Страница 32: ...5290 Consisting Of ITEM NO QTY DESCRIPTION PART NUMBER 44 2 O Ring Seal 060083941 50 1 O Ring Manifold 060083913 69 1 O Ring Mating Ring 060083940 75 2 Seal Pusher Carbon 060087015W 77 1 Seal Spacer P...

Страница 33: ...is re assembled and in the horizontal position remove the swivel hoist and re install the lifting eye Reference APPENDIX A Drawing With the pump securely held in a vertical position with the wet end f...

Страница 34: ...re assembled and in the horizontal position remove the swivel hoist and re install the lifting eye Reference APPENDIX A Drawing 3 1 PREPARATION FOR DISASSEMBLY 1 Disconnect the motor lockout and tag...

Страница 35: ...P N 0665030 into the endbell Then remove the last two socket head cap screws 32 Lift and remove manifold 36 from the endbell 26 If needed thread two socket head cap screws 32 into the tapped holes in...

Страница 36: ...ing pick remove seal o ring 44 See section 3 10 for reassembly of seal 3 4 ENDBELL REMOVAL It is recommended that the unit be mounted vertically with the rotor upward 3 4 1 Remove two of the twelve en...

Страница 37: ...d three eyebolts P N 0665199 evenly spaced in the holes at the periphery of the rotor 3 Secure with lifting device Remove remaining two cap screws 83 Thread two jackscrews 83 evenly into the two tappe...

Страница 38: ...for lifting place the rotor cover 4 on the rotor 3 Guide the round extension tube portion of the pick up tube through the center hole in the rotor cover 4 as you lower the rotor cover 4 onto the roto...

Страница 39: ...bearing cap and four cap screws 60 and torque to 35 ft lbs Return the pump to a vertical position 3 10 1 4 Again measure dimension B to be certain it is now correct 3 10 1 5 Place a dial indicator P...

Страница 40: ...and place new O ring 51 on seal hub 29 Apply light oil 3 10 3 4 Install 9 socket head capscrews 72 Tighten to 15 ft lbs 20 NM 3 11 PICK UP TUBE AND MANIFOLD INSTALLATION NOTE Before installing the ma...

Страница 41: ...cap screws 32 and torque to 240 ft lbs 3 11 9 Lubricate the pick up tube nut 81 with Molykote G Rapid Plus on the threads and under the head see figure 3 11 and using the pick up tube nut wrench P N...

Страница 42: ...a rubber mallet to gently tap the fan shroud to remove it 4 1 2 FAN REMOVAL 4 1 2 1 Using the 65mm torque wrench adapter P N 0665931 or adjustable head hook style spanner wrench or a bar and mallet re...

Страница 43: ...from the motor housing 17 Remove the jackscrews and in their place install three eyebolts P N 060055411 Lift the endplate 15 off of the motor housing 17 Make sure that the drive shaft 5 does not come...

Страница 44: ...170 degrees F Check the temperature with a heat stick Place the bearing on the shaft 5 against the grease retainer 109 shoulder as shown in assembly drawing section 2 5 letters out 4 5 3 Hand pack th...

Страница 45: ...ring 23 and shims 38 into the bearing bore of the motor housing 17 4 7 2 Pack the bearing cap cavity with grease 50 full 4 7 3 Place the bearing cap 14 in position on the motor housing 17 with the th...

Страница 46: ...on the bearing cap as reviewed during disassembly Make sure that the bearing cap mark is aligned with the arrow and not the line scribed on the sensor cover otherwise the sensor will be out of alignm...

Страница 47: ...ly 6 1 1 Secure the motor rotor assembly in a vertical position with the rotor cover facing up 6 1 2 Completely fill the rotor assembly with the specific gravity fluid required The standard fluid is w...

Страница 48: ...tor rotor assemblies must be balanced to a maximum vibration level of 05 in sec peak and 100 in sec overall in any direction 6 2 3 During the balancing operating vibration readings are taken on the mo...

Страница 49: ...664815 1 1 O ring Manifold Plug 48 60083683 1 O ring Pick up Tube 49 41396 1 O ring Pick up Tube Nut 127 58218 1 Alignment Pins 128 665468 2 Friction Ring 145 0666227 1 Bearing Kit Rotor Bearing 11 66...

Страница 50: ...rt is needed it can be provided if the correct model and serial number is given Many unnecessary errors and delays may be eliminated by observing the following instructions Your parts order should sta...

Страница 51: ...VSR 175 48 8 MAINTENANCE RECORD DATE SERIAL NO MAINTENANCE RECORD BY...

Страница 52: ...VSR 175 49 APPENDIX A Alignment tool locations 3x2 pump When using the swivel hoist use in place of this lifting eye...

Страница 53: ...without prior notification Manual RJ DA 17 11 19 2019 For optimum service and technical assistance please contact our factory for the distributor or representative nearest to your project Trillium Fl...

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