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Version: TCM_0450_E80_M_EN_150209_E007

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Service and Maintenance

6. Service and Maintenance

6.1.

Maintenance

The TRICOR Mass Flow Meters do not require regular maintenance.

In case of abrasive or sedimenting media however, it is recommended to return the measuring system to the
manufacturer KEM after 8,000 hours of operation for re-calibration and pressure test. This interval may be
shorter when the medium is extremely abrasive or sedimenting.For best performance we recommend checking
the calibration every 5 years, in harsh environments even more frequently.

If for the specific application an obligatory calibration is required, refer to the corresponding national regulations
for the necessary calibration intervals.

6.2.

Trouble Shooting

In case the TRICOR Mass Flow Meter does not work properly, first check the following items:

No display, no LED lighting

All cables properly connected?



Connect the missing cables

Power supply switched on?



Switch on the power supply

Display positioned properly (compact and wall mount only)?



Remove the display and reset it properly

Internal fuse of the TCE blown?



For checking and changing the fuses refer to chapter 6.3.

Output frequency too high or unstable

Most probably EMC problems
Shield and ground properly connected?



Connect shield properly. If necessary, try additional means of grounding and shielding

Unstable flow reading with (theoretically) stable flow

Strong external vibrations?



Decouple the meter from the vibration source

Flow or pressure slugs in the medium?



Decouple the meter hydraulically

No frequency or current output with operating display

Output correctly wired?



Correct the wiring (see chapter 2.3)

Output correctly configured?



Correct the configuration (see chapter 4.5.8.1)

Wrong flow direction (Flow in the display is negative)?



Change flow direction (see chapter 4.5.6.3)

Pressure display shows

“PRESS ERROR”

Input correctly wired?



Correct the wiring (see chapter 2.3)

Sensor working normally?



Check with external digital Ampere meter. If required, replace the sensor

No pressure compensation

Compensation enabled?



Enable compensation (see chapter 4.5.6.6)

Sensor working normally?



Check with external digital Ampere meter. If required, replace the sensor

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Содержание TCM 0450

Страница 1: ...Instruction Manual TCM_0450_E80_M_EN_150209_E007 TRICOR TCM 0450 TCMH 0450 Coriolis Mass Flow Meter for High Pressure Hydrogen ...

Страница 2: ...Version Version TCM_0450_E80_M_EN_150209_E007 2 Manual Version TCM_0450_E80_M_EN_150209_E007 SW Version This manual is valid for Main SW Mv3 45 and higher Display SW Dv3 45 and higher ...

Страница 3: ...TCE 8 wall mounted and compact version Ex certified 17 2 4 Quick Start 19 2 4 1 First Operation 19 2 4 2 CONTROL Menu 20 2 4 3 Using the magnet 20 3 INSTALLATION 21 3 1 Mechanical Installation 21 3 1 1 Installation Guidelines 21 3 1 2 Horizontal Installation 21 3 1 3 Vertical Installation 22 3 1 4 Installation of Multiple Meters in Series 22 3 1 5 Mechanical Installation of the Electronics 23 3 1 ...

Страница 4: ...5 4 DISPLAY Menu 43 4 5 5 SETUP Menu 50 4 5 6 SETUP PARAMETER Menu 51 4 5 7 SETUP FILTER Menu 55 4 5 8 SETUP IN OUTPUTS Menu 56 4 5 9 SETUP DATA CONFIGURATION Menu 64 4 5 10 SETUP RESET TOTAL Menu 65 4 5 11 SETUP CLEAR LOGS Menu 66 4 5 12 I O TEST Menu 66 4 5 13 SERVICE Menu 68 5 REMOTE OPERATION 69 5 1 Serial RS485 Interface 69 5 1 1 Electrical Connection of RS485 Interface 69 5 1 2 Usage of the ...

Страница 5: ... 6 7 Reloading Factory Settings 75 7 LISTINGS 77 7 1 Warranty 77 7 2 Certifications and Compliances 77 7 3 Technical Data 79 7 3 1 Technical Data TCM 0450 TCMH 0450 Transducer 79 7 3 2 Technical Data TCE 8000 Transmitter 80 7 3 3 Technical Data TCE TCM Cable 81 7 3 4 Dimensional Drawings 82 7 4 WEEE and RoHS 83 7 5 List of Figures 83 7 6 List of Tables 83 8 CONTACT 84 ...

Страница 6: ...50 the transmitter electronics TCE 8000 as a remote wall mount type is available It provides following features A graphic display Menu driven control with soft keys for easy operation also without manual Magnet hall switches for Ex areas Two freely programmable 4 20 mA outputs One freely programmable frequency output One control input and one control output RS485 interface Available options are HA...

Страница 7: ...Version TCM_0450_E80_M_EN_150209_E007 7 General Information Fig 1 Transducer TCM 0450 TCMH 0450 with wall mountable transmitter electronics TCE 8001 W ...

Страница 8: ... the user is responsible to ensure that all wetted parts are compatible with the fluid or gas to be measured The user has to adhere to the instructions for installing electrical devices and corresponding instructions The devices described in this manual may only be connected and operated by authorized and qualified personnel 1 2 2 Special Requirements for Ex Installations Before installing and usi...

Страница 9: ...formation for the correct usage of the equipment If the notes are not observed a malfunction of the equipment is possible WARNING Warnings provide very important information for the correct usage of the equipment Not observing the warnings may lead to danger for the equipment and to danger for health and life of the user ...

Страница 10: ... options S Pressure compensation and input A Cable Length 10 ft 3 m S 20 ft 6 m B 33 ft 10 m C 49 ft 15 m D 66 ft 20 m E Without cable for Ex3 version order corresponding cable separately at TCC06 N EX Protection ATEX IECEx Zone1 Group IIC T2 T4 Ex ATEX Zone 2 II 3G Ex nA IIC T2 T4 Gc Exn cCSAus Class 1 Division 1 Group A B C D T2 T4 Ex1 ATEX IEcEx Zone 1 Group IIC T2 T4 cCSAus Class 1 Div 1 Group...

Страница 11: ...sed Z Options Pressure compensation and 4 20 mA input MID MI002 OIML R137 compliant G No options S EX Protection ATEX IECEx Zone 1 Group IIC T2 T4 Ex ATEX Zone 2 II 3G Ex nA IIC T2 T4 Gc Exn cCSAus Class 1 Div 1 Group A B C D T2 T4 Ex1 ATEX IEcEx Zone 1 Group IIC T2 T4 and cCSAus Class1 Div 1 Group A B C D T2 T4 Ex3 TCC X X X X Obligatory accessories for Ex3 Version Connection Cable Connector M23 ...

Страница 12: ...not critical for measuring can be written via Modbus see the document Modbus RTU Manual chapter 3 5 Read access to all values that can be read via Modbus remains unchanged from the standard version The speed of the Modbus interface is fixed at 57600 baud and cannot be changed by the user As soon as critical events error messages are written to the log this is indicated by alternate flashing of the...

Страница 13: ... settings 2 LED OK flashes green when there is no error 3 LED ERR flashes red when an error occurs 4 Display 5 Pushbutton Info normal selects the error menu setup mode softkey 6 Pushbutton Display normal toggles the display setup mode softkey 7 Pushbutton Reset normal resets the BATCH TOTAL counter setup mode softkey 8 Front cover 9 Set screw for front cover varying position 10 Screw for protectiv...

Страница 14: ...E007 14 Getting Started 2 2 2 TCM 0450 TCMH 0450 Fig 4 Operating Elements TCM 0450 TCMH 0450 1 Locking screw for rupture disc 2 Socket for cable to the TCE 3 Fluid output Autoclave 4 Fluid input Autoclave 5 Mounting holes 4 x 3 4 2 5 1 ...

Страница 15: ...wall mounted and compact version non Ex Fig 5 Electrical terminals TCE 8 W and compact version 1 Terminal screw for protective ground 2 Switch for terminating resistor for the RS485 interface 3 Terminal block for interface 4 Terminal block power supply 5 Terminal block for I O signals 1 4 2 3 5 ...

Страница 16: ...gative line 22 RS485 RS485 positive line 30 COMMON Common for pins 31 and 32 31 FF Foundation Fieldbus negative line 32 FF Foundation Fieldbus positive line 24 V DC Supply 50 V DC Positive supply voltage 24 V DC 51 V DC Supply ground 52 PE Protective Ground 100 240 V AC Supply 90 L Phase AC voltage 91 N Neutral 52 PE Protective Ground NOTE An active pressure compensation is not needed with the TCM...

Страница 17: ...trical terminals TCE 8 W Ex 1 Terminal screw for protective ground 2 Terminal screw for protective ground 3 Protective cover 4 Terminal block for digital I O signals UM 250 V DC 5 Terminal block power supply UM 250 V DC 6 Terminal block for interface UM 30 V DC 7 Terminal block for analog I O signals UM 30 V DC 7 6 5 4 1 2 3 ...

Страница 18: ...ne 32 FF Foundation Fieldbus positive line Terminals with UM 250 V DC 5 FOUT Frequency pulse output 6 CTLOUT Control output 7 CTLIN Control input 8 GND Ground for pins 5 through 7 24 V DC Supply 50 V DC Positive supply voltage 24 V DC 51 V DC Supply ground 52 PE Protective Ground 100 240 V AC Supply 90 L Phase AC voltage 91 N Neutral 52 PE Protective Ground NOTE An active pressure compensation is ...

Страница 19: ...nd with the housing not properly closed 2 4 1 First Operation Make sure that all mechanical and electrical connections are made properly Switch on the power supply The LED OK will flash green After the power up sequence the display shows the preselected values ex factory Flow and Batch Switch on the flow The value indicated in the display should be positive In case of an error the LED ERR will fla...

Страница 20: ...softkey UP to 2207 and confirm with P Select the desired submenu with the softkeys and confirm with P Every setting must be confirmed with P for storing the setting or with EXIT for exiting without storing For leaving the SETUP menu press EXIT in the main level NOTE With the Custody Transfer option no settings can be configured when the front cover is closed since the P button is deactivated 2 4 3...

Страница 21: ...nnect the meter mechanically rigidly to a non vibrating point or if this is not possible connect it by means of vibration dampers The TCM 0450 TCMH 0450 has to be mounted using the mounting holes and must not be fixed directly to the external tubing Piston pumps and other pumps producing a strongly pulsating flow should be decoupled hydraulically via longer pipes flexible tubes or other measures I...

Страница 22: ...meters directly next to each other in series Meters of the same type run at similar frequencies Therefore it s possible for meters of the same type to cross talk and disturb the measurement To avoid these problems the following recommendations should be followed Increase the distance from meter to meter to 1m Use independent vibration free and solid grounds to mount the meters Fig 9 Installation r...

Страница 23: ...n the TCM sensor and the TCE electronics are equipped with suitable clamps in order to be able to pull a sealing wire through these as well as through bores in the area of the plug socket on the sensor or the electronics and to secure the plug connections against unauthorized unplugging 3 2 Electrical Installation Make sure that the TCM is properly mounted and the process input and output are conn...

Страница 24: ...and outputs or communication interface The display module must not be removed if the voltage supply on Coriolis mass meter is on Otherwise all totals can be reset 3 2 1 Connecting TCE and TCM TCM and TCE have to be electrically connected properly Otherwise the TCE electronics will show an error message Typically the connecting cable is part of the TCE electronics and unchangeably fixed to it With ...

Страница 25: ...nal feed the cable into the bigger opening and pull out the screwdriver For the right connections refer to chapter 2 3 Adjust the position of the cable in the cable gland in that way that the single conductors remain short but free of tension and fix the cable in the cable gland Put in the display again The display can be positioned in four different orientations separated by 90 Perform if necessa...

Страница 26: ...hould be limited to 5 V 3 2 3 2 100 240V AC Mains Supply The AC version of the TCE requires a nominal power supply of 100 240 V AC and operates over a range of 90 264 V AC The power supply input of the TCE is protected by a 1 A slow blow fuse As a protection against fire in case of a short in the supply cable the output of the power supply must be equipped with a fuse with a rating not higher than...

Страница 27: ...connections AC operation Terminal Description 90 Mains phase referred to pin 91 91 Mains neutral 52 Protective ground The ground terminal 8 is not connected to terminal 91 3 2 4 Connecting the Control Inputs and Outputs Fig 13 Wiring diagram for digital I O connections TCE 8000 TCE 8000 ...

Страница 28: ... 1 mA The ground terminals 8 and 51 are internally connected together Ground and protective ground are internally connected via a 1 kΩ resistor The resistor will thermally withstand a potential difference of up to 30 V between PE and GND but for proper operation this difference should be limited to 5 V 3 2 5 Connecting the Analog Outputs The TCE 8000 provides two independent passive 4 20 mA curren...

Страница 29: ...ent meter can be placed in the positive or in the negative supply rail Connect the shield of the cables to protective ground terminal 52 3 2 6 Connecting the Analog Input The TCE 8000 with PRESSURE COMPENSATION option provides one passive 4 20 mA output CURRENT 2 and one active 4 20 mA current input CURRENT 1 The current input is designed to drive a 2 wire passive pressure sensor It provides a min...

Страница 30: ...Load currents above 35 mA permanent load or above 50 mA short time load can cause damages 3 3 Ex Installation WARNING In hazardous locations all installations must only be carried out by qualified personnel Switch off all power supplies before installing or uninstalling the TRICOR Coriolis Mass Flow Meter in hazardous locations Never connect a remote meter TCM to anything else than the specified e...

Страница 31: ...wing information each for about two seconds CORIOLIS TRICOR TCE 8000 SENSOR TYPE TCM 0450 SW MAIN Rev V3 45 This indicates the SW version of the main processor SW DISPLAY Rev V3 45 This indicates the SW version of the display processor READY If changes to the settings were made before the last power down and not saved to the backup EEPROM the following message appears ...

Страница 32: ...provides two operational modes the Measuring Mode and the Control Mode In the measuring mode the display shows the preselected measured values and all four pushbuttons have the function printed on them The switch between the different display views can be made at any time by pressing the Display button without influencing neither the measurement nor the digital or analog outputs In the control mod...

Страница 33: ...ment is required The different possibilities for optimizing the settings are described below 4 2 1 Offset Adjustment In contrast to a positive displacement meter a Coriolis Mass Flow Meter does not have a natural zero At no flow the measured time shift is nearly zero but not exactly The offset adjustment determines this offset and corrects the measured value correspondingly As the offset depends s...

Страница 34: ...F As mentioned above a mass flow meter has no natural zero and the raw data is noisy Consequently with now flow a meter would indicate and give out continuously a small fluctuating flow The parameter CUT OFF is used to provide a clear zero If the calculated and filtered flow is below CUT OFF the meter indicates zero the TOTAL values remain unchanged and the outputs show zero flow as well The value...

Страница 35: ...int setting is set to show decimal places the decimal point is automatically shifted to the right as soon as the displayed value exceeds the display range of the display Example Decimal point setting x xxx x xxx Measured value 12345 6789 12345 6789 DP setting changed to xx xx xxx x Displayed value 12345 67 12345 6 The new setting for the decimal point will remain also if the measured value decreas...

Страница 36: ...or B is too high or too low 3 99 MEAS DELAY OVER 250 The measured time delay is above the specified allowable limit value 5 101 UNST DRIVER CURRENT Driver current is too unstable 6 102 PT1000 OUT OF RANGE The value of the temperature sensor is too high or too low often indicates a line break or short circuit 7 103 TUBE FREQ TOO LOW The frequency of the oscillating tube is below the specified allow...

Страница 37: ... in the display will automatically switch to scientific exponential notation 198 BATCH TOTAL MASS OVFL Overflow of the Batch Total on the display in modus mass measurement After this overflow the representation of the total in the display will automatically switch to scientific exponential notation 199 FAIL TOTAL VOL OVFL Overflow of the Failure Total on the display in modus volume measurement Aft...

Страница 38: ... an INFO event that is the second of a total of two existing log entries It was recorded approximately 4 8 seconds after powering up the TCE and provides the information that initialisation of the TCE was completed successfully at that time INITIALIZATION PASSED Resetting erasing event logs Press the Reset button to reset erase the current log entry Provided the displayed event does not represent ...

Страница 39: ...e following 7 internal device parameters Code Value SA Sensor voltage A in mV SB Sensor voltage B in mV DR Drive current in mA PT Resistance value of the temperature sensor in Ω FRE Oscillating frequency in Hz ZP Zero point offset in µs TSF Filtered time shift in µs Tab 4 List of service parameters Press Info again to get general information about the TCM Code Value TYPE Sensor type TCM SER Serial...

Страница 40: ...under normal operating conditions to make sure that the actual temperature of the TRICOR Coriolis Mass Flow Meter equals the normal operating temperature Switch off the flow For best results use a valve in front and one behind the TCM If the valves are not close to the TCM and or only one valve is used wait long enough to be sure that there is no more flow through the TCM NOTE If there is a residu...

Страница 41: ... a wrong code is entered the display shows ERROR for about two seconds and then returns to the measurement mode When the correct code is entered the display shows MAIN MENU ZERO OFFSET UP DOWN EXIT With the keys UP and DOWN you can scroll through the main list Select the desired submenu and confirm with P NOTE With the Custody Transfer option no settings can be configured when the housing is close...

Страница 42: ...the actual status of the control inputs for testing the electrical connections This submenu is password protected SERVICE Calibrating the TCE 8000 with connected TCM 0450 TCMH 0450 This submenu is password protected FACTORY Service settings for TCE 8000 with connected TCM This submenu is password protected 4 5 3 ZERO OFFSET Menu Select in the main menu MAIN MENU ZERO OFFSET UP DOWN EXIT Press P Th...

Страница 43: ...ilable MASS TOTAL Setting the TOTAL and Batch units and the TOTAL and Batch decimal point MASS FLOW Setting the flow units the flow decimal point and a flow filter for the display TEMPERATURE Setting the temperature units and the temperature decimal point PRESS DISP Setting the pressure units only available with option PRESSURE COMPENSATION DISP MODE Setting the content of the two display views an...

Страница 44: ... pound OUNCES dry ounce TONS metric ton STONES stone MT metric ton Use the keys UP and DOWN to select the engineering unit and confirm with P or skip with EXIT TOTAL DP MASS TOTAL DISPLAY TOTAL DP UP DOWN EXIT P SELECT MASS DP 000 0 KG LEFT EXIT Use the key LEFT to select the desired decimal point position and confirm with P or skip with EXIT 4 5 4 2 MASS FLOW Menu In the submenu MASS FLOW the mas...

Страница 45: ...selected Time Unit Description S second MIN minute H hour D day Mass Unit Description G gram KG kilogram LB pound OZ dry ounce T metric ton ST stone MT metric ton Use the keys UP and DOWN to select the engineering unit and confirm with P or skip with EXIT FLOW DP MASS FLOW DISPLAY FLOW DP UP DOWN EXIT P SELECT MASS FLOW DP 000 0 KG S LEFT EXIT Use the key LEFT to select the desired decimal point p...

Страница 46: ... Menu In the submenu TEMPERATURE the temperature unit and the temperature decimal point for the display can be set DISPLAY MENU TEMPERATURE UP DOWN EXIT P SET TEMP DISPLAY TEMP UNITS UP DOWN EXIT Use the keys UP and DOWN to select the submenu and confirm with P or skip with EXIT The following submenus are available TEMP UNITS Setting the temperature units TEMP DP Setting the temperature decimal po...

Страница 47: ...ATION DISPLAY MENU PRESSURE UP DOWN EXIT P SET PRESSURE DISPLAY PRESS UNITS UP DOWN EXIT Use the keys UP and DOWN to select the desired submenu and confirm with P or skip with EXIT The following submenus are available PRESS UNITS Setting the pressure units PRESSURE DP Setting the pressure decimal point PRESS UNITS SET PRESSURE DISPLAY PRESS UNITS UP DOWN EXIT P SELECT PRESS UNITS KPA UP DOWN EXIT ...

Страница 48: ...DISPLAY 1 UP DOWN EXIT Use the keys UP and DOWN to select the desired submenu and confirm with P or skip with EXIT The following submenus are available DISPLAY 1 Setting the content of display view 1 DISPLAY 2 Setting the content of display view 2 BACKLIGHT Switching on and off the backlight TIME MODE Setting fixed or alternating display DISPLAY 1 SET DISPLAY MODE DISPLAY 1 UP DOWN EXIT P SET DISP...

Страница 49: ...cted the display shows SELECT LINE2 VALUE BATCH TOTAL UP DOWN EXIT Use the keys UP and DOWN to select the desired value and confirm with P or skip with EXIT The TCM returns to the display mode menu DISPLAY 2 See DISPLAY 1 BACKLIGHT SET DISPLAY MODE BACKLIGHT UP DOWN EXIT P SET BACKLIGHT MODE ON UP DOWN EXIT Use the keys UP and DOWN to switch on or off the backlight and confirm with P or skip with ...

Страница 50: ... for fine scaling the metric variable of the meter FAULT TIME Setting the error response time PRESS COMP Enable disable the pressure compensation option TOTAL COUNT Setting up the mode of operation TOTAL counter LANGUAGE Selecting the display language FILTER FLOW FILTER Setting the flow filter time constant IN OUTPUTS FREQ OUT Configuring the frequency output CTRL OUT Configuring the control outpu...

Страница 51: ...re in the range 0 3 1 With CUT OFF values set too low noise or any external interference might be misinterpreted as real flow Using too high CUT OFF values low flows might not be correctly registered anymore The preset CUT OFF should always be significantly smaller than the lowest flow to be measured PARAMETER MENU CUT OFF UP DOWN EXIT P CUT OFF MENU FLOW RIGHT UP EXIT Select the submenu FLOW and ...

Страница 52: ...in that way that the normal flow is against the direction of the arrow the sign of the flow can be inverted by setting flow direction to REVERSE PARAMETER MENU FLOW DIREC UP DOWN EXIT P FLOW DIRECTION FORWARD UP DOWN EXIT Use the keys UP and DOWN to select the positive flow direction and confirm with P or skip with EXIT The display returns to the SETUP PARAMETER menu 4 5 6 4 K FACTOR Menu In the s...

Страница 53: ...P or skip with EXIT The display shows FAULT OFF DELAY TIME 2 7000 SECONDS RIGHT UP EXIT Use the keys RIGHT and UP to select the desired value and confirm with P or skip with EXIT The display returns to the SETUP PARAMETER menu 4 5 6 6 PRESS COMP Menu In the submenu PRESS COMP the operational mode of the pressure compensation option can be set NOTE This menu is only visible with the option PRESSURE...

Страница 54: ...ion With positive flow the TOTAL value increases with negative flow it decreases FORWARD The TOTAL count includes only flow in positive direction With negative flow the TOTAL value does not change BACKWARD The TOTAL count includes only flow in negative direction With positive flow the TOTAL value does not change PARAMETER MENU TOTAL COUNT UP DOWN EXIT P SELECT TOTALIZER MODUS DEFAULT UP DOWN EXIT ...

Страница 55: ...u In the submenu FLOW FILTER the time constant for the flow filter can be set The time constant is the time the output needs after a jump from x to 0 to go to x e x 2 72 A rough relation between the time and the filtered flow value after a jump is Elapsed time Remaining error of the step 1 t 30 2 t 10 3 t 3 4 t 1 FILTER MENU FLOW UP DOWN EXIT P FLOW FILTER 0 99 9 SEC 1 00000 RIGHT UP EXIT Use the ...

Страница 56: ...ment step the output produces a pulse For having a 50 duty cycle the output changes its state each time after half the increment step If the flow is negative in between no pulses are generated until the following positive flow compensates for the negative flow in between Thus the medium will not be counted twice if in between a flow backwards occurs The maximum output frequency which can be genera...

Страница 57: ...FLOW DIR The flow direction is indicated ACTIVE HIGH means the output is high if a positive flow is measured BATCH In the batch mode the TCE 8000 operates as a batch counter If the preset batch value is reached the control output goes to the active state With an active signal at the control input the batch counter can be reset to zero For this mode the control input must be configured as RESET BAT...

Страница 58: ...LT CTRL OUT MENU FAULT UP DOWN EXIT P SELECT ACTIVE STATE ACTIVE HIGH UP DOWN EXIT Use the keys UP and DOWN to select the desired value and confirm with P or skip with EXIT The display returns to the SETUP IN OUTPUTS menu FLOW DIR CTRL OUT MENU FLOW DIR UP DOWN EXIT P SELECT ACTIVE STATE ACTIVE HIGH UP DOWN EXIT Use the keys UP and DOWN to select the desired value and confirm with P or skip with E...

Страница 59: ...nd DOWN to select the desired value and confirm with P or skip with EXIT The display returns to the SETUP IN OUTPUTS menu OFF CTRL OUT MENU OFF UP DOWN EXIT P SELECT ACTIVE STATE ACTIVE HIGH UP DOWN EXIT Use the keys UP and DOWN to select the desired value and confirm with P or skip with EXIT FREQUENCY FREQ OUT MENU FREQUENCY UP DOWN EXIT P FULL SCALE FLOW 8000 0 G S RIGHT UP EXIT Use the keys UP ...

Страница 60: ...the desired output channel and confirm with P or skip with EXIT The standard TCE electronics provides two analog 4 20 mA outputs I1 and I2 If the option Pressure compensation is installed only the output I2 is available The display shows SELECT OUTPUT MODE FLOW UP DOWN EXIT Use the keys UP and DOWN to select the desired output value and confirm with P or skip with EXIT The display shows VALUE AT 4...

Страница 61: ...lt is ACTIVE HIGH HOLD When an ACTIVE level is applied to the input the flow meters BATCH and GRAND TOTALS are stopped IN OUTPUTS MENU CTRL IN UP DOWN EXIT P CONTROL IN MENU EXT ZERO UP DOWN EXIT Use the keys UP and DOWN to select the desired mode and confirm with P or skip with EXIT If EXT ZERO is selected and one of the outputs is set to batch output the display shows CHANGE CTRL OUT MODE TO SEL...

Страница 62: ...e and the display setup Use the keys RIGHT and UP to select the desired value for 4 mA and confirm with P or skip with EXIT The display shows VALUE AT 20mA 10 00 MPA RIGHT UP EXIT Use the keys RIGHT and UP to select the desired value for 20 mA and confirm with P or skip with EXIT The display returns to the SETUP IN OUTPUTS menu 4 5 8 6 INTERFACE Menu In the submenu INTERFACE the interface can be c...

Страница 63: ... The display shows ADDITIONAL TIME DELAY 00800 µs RIGHT UP EXIT If the device is installed within bigger bus and controlling systems it might be helpful to slow down additionally the response of the TCE 8000 in order to avoid any communication errors Use the keys RIGHT and UP to select the additional time delay and confirm with P or skip with EXIT The display shows SET UNIT ADDRESS 001 RIGHT UP EX...

Страница 64: ... stored settings can be recalled SETUP MENU DATA CONFIG UP DOWN EXIT P DATA CONFIG MENU SAVE DATA UP DOWN EXIT Use the keys UP and DOWN to select the desired submenu and confirm with P or skip with EXIT 4 5 9 1 SAVE DATA Menu In the submenu SAVE DATA the current settings can be stored in the backup memory At each power on the TCE 8000 compares the content of the setup memory and the backup memory ...

Страница 65: ... P RECALL BACKUP DATA START EXIT Start the recall process with START or skip with EXIT If START is pressed the display shows for some seconds MEMORY ACCESS After that for about two seconds READY The display returns to the DATA CONFIG menu 4 5 10 SETUP RESET TOTAL Menu In the submenu SETUP RESET TOTAL the TOTAL counter can be reset to zero SETUP MENU RESET TOTAL UP DOWN EXIT P WARNING ALL TOTAL VAL...

Страница 66: ...edged Log entries cannot be recovered Das Display kehrt zum Menü CLEAR LOGS zurück 4 5 12 I O TEST Menu In the I O TEST menu all inputs and outputs can be tested Select in the main menu MAIN MENU I O TEST UP DOWN EXIT Press P The display shows ENTER CODE 2206 LEFT UP EXIT Change the indicated number with LEFT and UP to 2207 and confirm with P If a wrong code is entered the display shows ERROR for ...

Страница 67: ...the keys RIGHT and UP to select the desired value and confirm with P or skip with EXIT If P was pressed the frequency is applied to the output and the display shows CHANGE VALUE YES EXIT Press YES to enter a new value or EXIT to leave the menu If EXIT is pressed the display returns to the I O TEST menu 4 5 12 2 CTRL OUT Menu In the submenu CTRL OUT a low or high level can be applied to the output ...

Страница 68: ...TEST MENU CTRL IN UP DOWN EXIT P CURRENT CTRL IN LEVEL LOW EXIT The display shows the actual level at the input It is automatically updated when the level at the input has changed After evaluating the input press EXIT to return to the I O TEST menu 4 5 12 5 mA IN Menu optional The submenu mA IN is only selectable with the option PRESSURE COMPENSATION Here the display shows the current applied to t...

Страница 69: ...Ex versions NOTE The operating range of the data terminals 21 and 22 is 7 V to 12 V referred to the reference pin 20 Voltages outside that range could damage the TCE 8000 5 1 2 Usage of the TRICOR Configurator The control software TRICOR Configurator as well as the corresponding manual is provided for download at the Download area of the TRICOR webpage www tricorflow com Using the TRICOR Configura...

Страница 70: ...HART Handheld Terminal for the proper connection 5 2 2 Device Description File for HART Interface Protocol For getting the newest DD file for the HART Interface please contact KEM 5 3 Foundation Fieldbus 5 3 1 Electrical Connection for Foundation Fieldbus Prepare the TCE 8000 and the cable as described in chapter 0 Connect the signal FF positive rail of the bus to terminal 32 and FF negative rail ...

Страница 71: ...y compact and wall mount only Remove the display and reset it properly Internal fuse of the TCE blown For checking and changing the fuses refer to chapter 6 3 Output frequency too high or unstable Most probably EMC problems Shield and ground properly connected Connect shield properly If necessary try additional means of grounding and shielding Unstable flow reading with theoretically stable flow S...

Страница 72: ...uses are critical parts and must not be exchanged except by KEM or by service personnel authorized by KEM If the fuses are replaced by third persons the Ex certification for the TCM will be void 6 4 Calibration In the calibration menu all measurements of the TCE 8000 can be calibrated Press P for about three seconds The display shows MAIN MENU ZERO OFFSET UP DOWN EXIT Use the key UP or DOWN to sel...

Страница 73: ...e the keys RIGHT and UP to set the actual medium temperature and confirm with P or skip with EXIT The display returns to the CALIBRATION menu 6 4 2 Flow Calibration Mount the TCM in the test stand or mount a reference meter in series to the TRICOR Mass Flow Meter to be calibrated The accuracy of the test stand or reference meter must be better than 0 1 of reading over the calibration range For bes...

Страница 74: ...d confirm with P or skip with EXIT The display returns to the CALIBRATION menu 6 5 Service Apart from the fuses the TCE 8000 does not contain any user serviceable parts In case of malfunction please contact your nearest dealer or directly KEM Küppers Elektromechanik GmbH For the addresses see chapter 8 6 6 Global Device Password In order to protect the TRICOR Mass Flow Meter from unauthorized acce...

Страница 75: ...nd confirm with P or skip with EXIT SERVICE MENU ACCESS CODE UP DOWN EXIT P SET P ACCESS CODE 0001 LEFT UP EXIT Change the indicated number with LEFT and UP to the desired code number and confirm with P The display shows OLD P CODE 0 NEW P CODE OK CANCEL Confirm with OK or skip with CANCEL The display returns to the ACCESS CODE menu 6 7 Reloading Factory Settings In case the TCM has been completel...

Страница 76: ...s and then asks for a new input When the correct code is entered the display shows SERVICE MENU CALIBRATION UP DOWN EXIT Use the key UP or DOWN to select RECALL FACT and confirm with P or skip with EXIT The display shows RECALL FACTORY SETTINGS START EXIT Start the recall process with START or skip with EXIT If START is pressed the display shows for some seconds MEMORY ACCESS After that for about ...

Страница 77: ...s 1 and Immunity 1 IEC 61000 4 2 2009 Electrostatic Discharge Immunity Performance criterion B IEC 61000 4 3 2011 Radiated RF Electromagnetic Field Immunity Performance criterion B IEC 61000 4 4 A1 2013 Electrical Fast Transient Burst Immunity Performance criterion B IEC 61000 4 5 2015 2 Power Line Surge Immunity Performance criterion B IEC 61000 4 6 2014 Conducted RF Immunity Performance criterio...

Страница 78: ...dian standards CAN CSA C22 2 no 61010 1 4 2008 Safety requirements for electrical equipment for measurement control and laboratory use International standards IEC61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use Equipment Type Test and measuring Safety Class Class 1 as defined in IEC 61010 1 Annex H grounded product ATEX IECEx II 2G Ex d ia IIC T2...

Страница 79: ... bar Repeatability 0 5 of reading Measurement Temperature Accuracy 1 8 F 0 5 of reading 1 C 0 5 of reading Process and Environment Connection 3 8 Autoclave MP Pressure Rating 1 050 bar 15 200 Process Temperature Standard 40 F 212 F 40 C 100 C Ex Version 40 F 158 F 40 C 70 C Ambient Temperature 40 F 158 F 40 C 70 C Electrical Connection Push Pull connector General Ingress Protection IP65 NEMA 4 Tub...

Страница 80: ...Aluminum diecast housing 3 8 kg 8 3 lb with 3 m cable with 1 4404 AISI 316L housing 6 15 kg 13 56 lb Temperature ambient 40 F 158 F 40 C 70 C storage and transport 40 F 176 F 40 C 80 C Analog Outputs Current Outputs 2x 4 20 mA passive two wire isolated Resolution 14 bit Linearity 0 05 of full scale Temperature Drift 0 05 per 10 K Load 620 Ω at 24 V supply Output Value programmable flow total densi...

Страница 81: ...hite RoHS yes yes Resistance Halogen free halogen free IEC 60754 2 Flammability flame retardant IEC 60332 1 2 VDE 0472 Part 804 B flame retardant Hydrolysis Resistance hydrolysis resistance Oil Resistance Oil resistance DIN EN 60811 2 1 Oil resistance Laying Range of Temperatures moved 22 F to 176 F UL 30 C to 80 C UL fixed 58 F to 176 F UL 50 C to 80 C UL 85 F to 356 F 65 C to 180 C Bending Radiu...

Страница 82: ...Version TCM_0450_E80_M_EN_150209_E007 82 Listings 7 3 4 Dimensional Drawings Fig 16 Meter Dimensions TCM 0450 TCMH 0450 Ex Ex1 Fig 17 Meter Dimensions TCM 0450 TCMH 0450 Ex3 ...

Страница 83: ...als TCE 8 W and compact version 15 Fig 6 Electrical terminals TCE 8 W Ex 17 Fig 7 Recommended Horizontal Installation 21 Fig 8 Vertical Installation 22 Fig 9 Installation recommendation for multiple meters in series 22 Fig 10 Seals of the electronics housing and the connector 23 Fig 11 Wiring diagram for power connections DC operation 26 Fig 12 Wiring diagram for power connections AC operation 27 ...

Страница 84: ...em kueppers cn Southeast Asia KEM Küppers Elektromechanik GmbH Representative Office RO Singapore 1003 Bukit Merah Central 06 32 Singapore 159836 UEN T15RF0080G Tel 65 6274 1130 info kem kueppers com www kem kueppers cn Europe KEM Küppers Elektromechanik GmbH Liebigstraße 5 DE 85757 Karlsfeld Germany Tel 49 8131 593910 info kem kueppers com www kem kueppers com Manufacturer KEM Küppers Elektromech...

Страница 85: ...Version TCM_0450_E80_M_EN_150209_E007 85 Original KEM AWL document TCM_0450_E80_M_EN_150209_E007 Copyright KEM AWL Subject to change without notice ...

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