
-8-
-9-
EN - KWJ750P
EN - KWJ750P
Finishing Cut
Setting up for finishing cut.
Setting out the Joints
When cutting a joint ensure location pins contact the
postformed edge of the worktop. For certain joints the
worktop will need to be inverted so that all cuts are
made into the postformed edge, never out through
it. When routing worktop the balancing paper on the
underside may feather edge – this feather edge should
be removed with abrasive paper.
ASSEMBLY
Location Pin Identification
Up to 4 location pins are used in different holes in the jig
to align the correct template aperture for the application.
F90 -
Female joint, 35mm inset
M90 -
Male joint, 35mm inset
B -
Connector Bolt Recess
Location pins are tapered to ensure a good tight fit in hole.
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R
5.5mm
10mm
EN
CL
CL
8.5mm
8.5mm
CL
CL
8.5mm
Start Here
Start Here
Cut with laminate down
Cut with laminate up
8.5mm
CL
CL
8.5mm
8.5mm
CL
CL
Engraved lines
Start Here
Start Here
12,7mm
50mm
No.20
PVA
SEALANT
Waterproof
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
7
5
Female
8
Male
6
Male
45
o
Joint
Male
Male
Female
5
3
4
2
8
6
Female
9
Male
7
Male
45
o
Joint
4
5
Female
Male
3
2
Female
Male
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
40mm
28mm
Worktop
30mm
20mm
Worktop
Worktop
12.7mm
6mm
Worktop
P
Joint (35mm Inset)
35mm
Inset
35mm
Inset
Joint (35mm Inset)
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
W
90
o
90
o
RH
LH
PF
PF
P
Location pin
P
Location pin
Cut with
laminate up
Cut with
laminate down
PF
PF
PF
PF
30mm
Ø6mm
30mm
Ø6mm
CL
CL
Cam ID
Ensure Cams are Swivelled out of Cut
Line Before Routing.
Cam 3 – 3mm inset
Cam 5 – 5mm inset
Cam 10 – 10mm inset
Cam 24 – 24mm inset
Pin only – 35mm inset
Window Set Up
1. Measure male width
2. Mark male width on female
3. Scribe line
4. Set pins, window, cams and clamp for desired
inset.
5. Swivel cams away from cut line and begin
routing.
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R
OPERATION
90º Right Hand Joint - (Fig. 2a-3e)
2a)
Setting up for Right Hand 90 Female joint
2b)
Swivel cams out of cut line
2c)
Routing roughing cuts x5 for Right Hand 90 Female
joint
2d)
Routing finishing cut for Right Hand 90 Female joint
2e)
Cutting bolt recess slots for female 90 connecting
bolt
3a)
Setting up for Right Hand 90 Male joint
3b)
Swivel cams out of cut line
3c)
Routing roughing cuts x5 for Right Hand 90 Male
joint
3d)
Routing finishing cut for Right Hand 90 Male joint
3e)
Cutting bolt recess slots for Male 90 connecting bolt
90º Left Hand Joint - (Fig. 4a-5e)
4a)
Setting up for Left Hand 90 Female joint
4b)
Swivel cams out of cut line
4c)
Routing roughing cuts x5 for Left Hand 90 Female
joint
4d)
Routing finishing cut for Left Hand 90 Female joint
4e)
Cutting bolt recess slots for female 90 connecting
bolt
5a)
Setting up for Left Hand 90 Male joint
5b)
Swivel cams out of cut line
5c)
Routing roughing cuts x5 for Left Hand 90 Male joint
5d)
Routing finishing cut for Left Hand 90 Male joint
5e)
Cutting bolt recess slots for Male 90 connecting bolt
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R
Square End Routing of Worktops
The jig can be used to square cut the worktop using the
central slot. Up to 750mm wide worktops can be square
cut using the central slot as a router guide. Follow
the cutting instructions on previous pages to cut the
worktop.
Peninsular Joint
Rout cuts
1
and
before routing
the curved peninsular
Routing the Curved Peninsular
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R