-6-
-7-
EN - KWJ750P
EN - KWJ750P
WARNINGS
Whenever clamps are used, ensure they do
not foul the router path and that they are securely
tightened.
In order to prevent breakout of the laminate,
rotation of the cutter and feed direction of the
router must always be into the postform edge of
worktop.
Ensure worktop is held securely to trestles.
Ensure jig is clamped securely to worktop and
placed at a comfortable height.
Release plunge on router at end of each cut.
Ensure working position is comfortable. Keep
proper footing at all times.
Please check hole size is suitable for mixer
tap.
The radius size engraved into jigs is the
resulting radius using a cutter and guide bush.
Swivel inset cams out of the way from the
cutter path before beginning cut
Support waste piece to avoid injury or
damage to equipment.
ITEMS ENCLOSED - (Fig. 1)
1 x Worktop jig
4 x Work top jig pins
1 x Manual
1 x Guarantee card
2 x 3mm inset cam
2 x 5mm inset cam
2 x 10mm inset cam
2 x 24mm inset cam
DESCRIPTION OF PARTS - (Fig. 1)
A.
Jig body
B.
Postform joint slot
C.
Female 90 joint pin location hole 35mm
D.
Male 90 joint pin location 35mm
E.
Bolt recess pin location hole
F.
150mm connecting bolt open end recess slot
G.
35mm circular hinge recess & ¾ BSP hole
H.
Location hole code
I.
Radius corner R100
J.
Radius corner R40
K.
Inset setting window
L.
Flush clamp grooves
M.
Curved peninsular R400
N.
45 angle end cut
O.
65mm connection bolt sight line
P.
Pin
Q.
3mm inset cam
R.
5mm inset cam
S.
10mm inset cam
T.
24mm inset cam
ITEMS REQUIRED
A.
1/2” plunge router
B.
30mm guide bush
C.
Flush clamps x2
D.
Hand tools
E.
12.7mm diameter x 50m depth router cutter with ½”
shank
F.
Trestles x2
G.
Sealant
H.
Panel connector bolts
I.
Wooden biscuits size No 20
ASSEMBLY & ADJUSTMENT
Recommended Cut Depths and Clearance
Ensure router cutter tip clears underside by 3mm.
Correct Bolt Recess Depths
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R
5.5mm
10mm
EN
CL
CL
8.5mm
8.5mm
CL
CL
8.5mm
Start Here
Start Here
Cut with laminate down
Cut with laminate up
8.5mm
CL
CL
8.5mm
8.5mm
CL
CL
Engraved lines
Start Here
Start Here
12,7mm
50mm
No.20
PVA
SEALANT
Waterproof
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
7
5
Female
8
Male
6
Male
45
o
Joint
Male
Male
Female
5
3
4
2
8
6
Female
9
Male
7
Male
45
o
Joint
4
5
Female
Male
3
2
Female
Male
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
40mm
28mm
Worktop
30mm
20mm
Worktop
Worktop
12.7mm
6mm
Worktop
P
Joint (35mm Inset)
35mm
Inset
35mm
Inset
Joint (35mm Inset)
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
W
90
o
90
o
RH
LH
PF
PF
P
Location pin
P
Location pin
Cut with
laminate up
Cut with
laminate down
PF
PF
PF
PF
30mm
Ø6mm
30mm
Ø6mm
CL
CL
Definition of Surfaces on a Worktop
Types of Cuts
Roughing Cuts
Set-up for roughing cuts.
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R
Male
Female
Male
Male
Female
Peninsular
cut
Female
Male
fig.inside
fig.inside
fig.2 inside
fig. inside
fig.inside
90
o
LH
90
o
RH
35 24 10 5
3
RH
Male
Female
Tape
Measure
Male
Tape
Measure
Female
LH
EN
40mm
Cut 1
3mm
Cut 2
Cut 4
Cut 5
Cut 3
Worktop
Male
PF
PF
cams diagram
window diagram
35 24
10
5
3
35 24
10
5
3
KWJ/OSD Out Of
Square Device
5.5mm
10mm
PF
8.5mm
8.5mm
Setup for routing cut face
α
Setup for routing along cut face
ß
CL
CL
PF
CL
CL
8.5mm
8.5mm
8.5mm
8.5mm
PF
PF
CL
CL
CL
CL
Start
Here
Start
Here
Start
Here
Start
Here
Cut with laminate down
Cut with laminate up
PF
40mm
28mm
PF
30mm
20mm
Worktop
Worktop
40mm
Cut 1
8mm
Cut 2
Cut 4
Final cut
Cut 3
Worktop
PF
W
Cutter
Sub base
8.5mm
Worktop
Template
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
Guide bush Ø30mm
Template
PF
PF
P
Location pin
P
Location pin
Cutter
Sub base
Guide bush Ø30mm
8.5mm
Worktop
Template
PF
P
Location pin
P
12,7mm
50mm
UNIBASE
tr
en
d
30m
m
R
Male
Male
Female
2
4
1
3
Male
Male
Female
5
3
4
2
4
5
Female
Male
3
2
Female
Male
Joint (3mm-35mm Inset)
35mm
35mm
3mm
3mm
Joint (3mm-35mm Inset)
90
o
90
o
RH
LH
Cut with
laminate up
Cut with
laminate down
No.20
PVA
SEALANT
Waterproof
CL
CL
30mm
5mm
Ø6mm
Ref.-C005
5
Zip Bolt
Ultra-Slim
12.5mm
65mm
Toggle Bolt
30mm
Ø6mm
Ref.-C005
P,R
P,R
CL
CL
P,R
P,R