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RLC-SVX19J_SHORT-GB

2

Introduction

Foreword

These instructions are given as a guide to good practice in 
the installation, start-up, operation, and maintenance by 
the user, of Trane RTAF chillers, manufactured in France. A 
separate manual is available for the use and maintenance 
of the unit’s control, Tracer™ UC800. They do not contain full 
service procedures necessary for the continued successful 
operation of this equipment. The services of a qualifi ed 
technician should be employed through the medium of a 
maintenance contract with a reputable service company. 
Read this manual thoroughly before unit start-up.

Units are assembled, pressure tested, dehydrated, charged 
and tested in accordance with factory standard before 
shipment.

Warnings and Cautions

Warnings and Cautions appear at appropriate sections 
throughout this manual. Your personal safety and the 
proper operation of this machine require that you follow 
them carefully. The constructor assumes no liability 
for installations or servicing performed by unqualifi ed 
personnel.

WARNING: Indicates a potentially hazardous situation 
which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation 
which, if not avoided, may result in minor or moderate 
injury. It may also be used to alert against unsafe practices 
or for equipment or property-damage-only accidents.

Safety Recommendations

To avoid death, injury, equipment or property damage, the 
following recommendations should be observed during 
maintenance and service visits:

1. The maximum allowable pressures for system leak testing 
on low and high pressure side are given in the chapter 
“Installation”. Insure to do not exceed test pressure by using 
appropriate device.

2. Disconnect all power supplies before any servicing on 
the unit.

3. Service work on the refrigeration system and the 
electrical system should be carried out only by qualifi ed and 
experienced personnel.

4. To avoid any risk, it is recommended to place the unit on 
an area with limited access.

Reception

On arrival, inspect the unit before signing the delivery note. 
Specify any visible damage on the delivery note, and send 
a registered letter of protest to the last carrier of the goods 
within 7 days of delivery.

Notify the local TRANE sales offi ce at the same time. 
The delivery note must be clearly signed and countersigned 
by the driver.

Any concealed damage shall be notifi ed by a registered 
letter of protest to the last carrier of the goods within 
7 days of delivery. Notify the local TRANE sales offi ce 
at the same time.

Important notice: No shipping claims will be accepted by 
TRANE if the above mentioned procedure is not respected.

For more information, refer to the general sales conditions 
of your local TRANE sales offi ce.

Note: Unit inspection in France. Delay to send registered 
letter in case of visible and concealed damage is only 
72 hours.

Loose Parts Inventory

Check all the accessories and loose parts that are shipped 
with the unit against the shipping list. Included in these 
items will be the water vessel drain plugs, rigging and 
electrical diagrams, service literature, which are placed 
inside the control panel and/or starter panel for shipment.
If optional elastomeric isolators are ordered with the unit 
(model number digit 42 =1) they are shipped mounted on 
the horizontal support frame of the chiller. The isolators’ 
location and distribution weight diagram is placed with 
the service literature inside the starter/control panel.

Warranty

Warranty is based on the general terms and conditions of 
the manufacturer. The warranty is void if the equipment is 
repaired or modifi ed without the written approval of the 
manufacturer, if the operating limits are exceeded or if the 
control system or the electrical wiring is modifi ed. Damage 
due to misuse, lack of maintenance or failure to comply 
with the manufacturer’s instructions or recommendations 
is not covered by the warranty obligation. If the user does 
not conform to the rules of this manual, it may entail 
cancellation of warranty and liabilities by the manufacturer.

Startup MUST be performed by Trane, or an authorized 
agent of Trane, to VALIDATE this WARRANTY. Contractor 
must provide a two-week startup notifi cation to Trane (or an 
agent of Trane specifi cally authorized to perform startup).

Unit Description 

The Sintesis RTAF units are helical-rotary type, air-cooled 
chillers designed for outdoor installation. The refrigerant 
circuits are factory-piped, leak tested and dehydrated. Every 
unit is electrically tested for proper control operation before 
shipment. 

Chilled water inlet and outlet openings are covered for 
shipment. The Sintesis RTAF features Trane’s exclusive 
Adaptive Control™ logic, which monitors the control 
variables that govern the operation of the chiller unit. 
Adaptive control logic can adjust capacity variables to avoid 
chiller shutdown when necessary, and keep producing 
chilled water. The units feature two independent refrigerant 
circuits. On the HSE HSS version, 1 compressor per circuit 
is controlled by a dedicated variable speed Adaptive 
Frequency Drive. Each refrigerant circuit is provided 
with fi lter, sight glass, electronic expansion valve, and 
charging valves. The shell-and-tube CHIL™ (Compact-High 
performance-Integrated design-Low charge) evaporator is 
manufactured in accordance with the Pressure Equipment 
Directive (PED) code. Each evaporator is fully insulated and 
equipped with water drain and vent connection. 

Units are shipped with full oil charge and can be ordered 
with either a factory refrigerant charge or optional 
refrigerant pre-charge.

Содержание Sintesis RTAF HE

Страница 1: ...kW July 2020 Confidential and proprietary Trane information Original instructions Sintesis chillers are part of theTraneTechnologies EcoWise portfolio of products that are designed to lower their envi...

Страница 2: ...er to the general sales conditions of your localTRANE sales office Note Unit inspection in France Delay to send registered letter in case of visible and concealed damage is only 72 hours Loose Parts I...

Страница 3: ...e shipment Do not remove damaged material from the receiving location Take photos of the damage if possible The owner must provide reasonable evidence that the damage did not occur after delivery Noti...

Страница 4: ...n relays and wiring Water piping Flow switch Taps for thermometers and gauges Thermometers Water flow pressure gauges Isolation and balancing valves in water piping Vents and drain Waterside pressure...

Страница 5: ...sonal Short XSS Digit 13 Agency listing C CE Marking Digit 14 Pressure vessel code 2 PED Pressure equipment directive D Australian code Digit 15 Acoustic level X Standard noise SN L Low noise LN A AC...

Страница 6: ...stant delta P T Variable Speed Pump Constant deltaT Digit 38 Open for future use X Digit 39 Open for future use X Digit 40 Power socket X None P Included 230V 100W Digit 41 Factory tests X No final pe...

Страница 7: ...ssor nameplate is located on each compressor Unit Nameplate The unit nameplate provides the following information Unit model and size description Unit serial number Identifies unit electrical requirem...

Страница 8: ...ed for operation maintenance panel access and airflow NO OBSTRUCTIONS ABOVE UNIT 2 For installations with obstructions or multiple units refer toTrane office for Close Spacing and Restricted Airflow a...

Страница 9: ...ting bolts at this time See the isolators submittals for isolators location maximum weights and isolators diagrams 2 Align the mounting holes in the base of the unit with the threaded positioning pins...

Страница 10: ...l freeze To avoid free cooling coil damage If the building loop needs to be charged with water for testing purposes isolate free cooling coils by closing free cooling service shut off valve and modula...

Страница 11: ...eliminators Shutoff isolation valves Thermometers if desired temperature readings available on chiller controller display Clean out tees Pipe strainer Pi Pressure gauge FT Water Flow Switch T1 Evapor...

Страница 12: ...terbox prevents vacuum by removing air from evaporator for complete drainage Drain connections and vents are also provided on header pipes for use when free cooling option Evaporator configuration var...

Страница 13: ...essure Relief Valves Install a water pressure relief valve in the evaporator inlet piping between evaporator and the inlet shutoff valve Water vessels with close coupled shutoff valves have high poten...

Страница 14: ...valve Temperature sensor Note A pressure switch device to detect lack of water is not included in the pump package Installation of this type of device is highly recommended to avoid sealing damage due...

Страница 15: ...conditions It may vary from 30 C to 61 C For details performance consult Order Write Up Flow switch The flow switch is fitted on water line to monitor a to low water flow through theTotal Heat Recover...

Страница 16: ...e cooling will be enabled whenever the outdoor temperature is below the evaporator entering water temperature The operating logic is described below The free cooling system operates combined with the...

Страница 17: ...ree Cooling Figure 8 Flow chart Free Cooling Direct free cooling version Note glycol free cooling chilled water setpoint should be in the range of 4 C 20 C Water Glycol mixture is filled on the free c...

Страница 18: ...e Cooling offset is an adjustable parameter to make free cooling active If free cooling function is enabled free cooling becomes the 1st stage of cooling Free cooling is the first stage to engage for...

Страница 19: ...the customer and installed at the unit inlet Unit is shipped without glycol content on the free cooling circuit Free cooling loop venting must be performed by using Manual override mode to run the fre...

Страница 20: ...Direct Free Cooling option Glycol percentage should be based on freeze avoidance requirements The glycol solution requires an inhibitor package to be carefully chosen with the aid of a qualified water...

Страница 21: ...during monthly maintenance operation when free cooling is continuously OFF to avoid possible glycol cristalization Pump Override function is located inTD7 via Button Settings Manual Control Settings...

Страница 22: ...endent on past running conditions and present temperature measured ON if entering OR leaving water temperature LWTC for 16 2 C sec OFF again if water temperature LWTC for 30 min OR 2 Freeze inhibitor...

Страница 23: ...see Adaptive Frequency Drive AFD3 Capacitor Discharge and BAS SVX19B E4 Hazardous Voltage Pressurized Burning Fluid Before removing compressor terminal box cover for servicing or servicing power side...

Страница 24: ...mps Starting Amps of the largest compr RLA of 2nd compr RLA of all fans control Compressor Power factor Disconnect switch size A Short Circuit Rating for all sizes 35 kA For the control of every unit...

Страница 25: ...Supply The evaporator shell is insulated from ambient air and protected from freezing for temperature down to 20 C by two thermostatically controlled immersion heaters combined with evaporator pumps a...

Страница 26: ...Installer Supplied Components Alarm and Status Relay Outputs Programmable Relays See RTAF User Guide for alarm and status relay outputs EDLS and ECWS Analog Input Signal Wiring Details See RTAF User G...

Страница 27: ...e service valve 9 Liquid shut off valve 10 Filter drier 11 Electronic expansion valve 12 Sight glass 13 Relief valve 14 Service valve 15 Oil line solenoid valve 16 Oil filter 17 Suction service valve...

Страница 28: ...ndensed inside the microchannel states 2b to 3b Refrigerant flow through the system is balanced by an electronic expansion valve states 3b to 4 Refrigerant Cycle with Economizer Liquid refrigerant eit...

Страница 29: ...crochannel tubes and two refrigerant manifolds Coils can be cleaned with high pressure water see Condenser Coils MCHE maintenance for instructions The condenser coil has an integral subcooling circuit...

Страница 30: ...s specific information you need on a day to day basis like setpoints limits diagnostic information and reports Day to day operational information is presented at the display Logically organized groups...

Страница 31: ...air temperature based on wind speed lower than 2m s Maximum ambient operation is for unit at 12 C 7 C operating conditions It is not possible to have a unit operating low and high ambient For specifi...

Страница 32: ...n 10 Reapply power to complete the procedures 11 Prove all Interlock and Interconnecting Wiring Interlock and External as described in the Electrical Installation section 12 Check and set as required...

Страница 33: ...is will damage the shaft seal Always fill the system with diluted solution Maximum concentration of glycol is 45 for unit with pump package If the chiller is installed in a humid environment or a loca...

Страница 34: ...user guide for instruction on settings CAUTION To prevent compressor damage do not operate the unit until all refrigerant valves and oil line service valves are opened IMPORTANT A clear sight glass a...

Страница 35: ...that is stuck open A restriction in the line can sometimes be identified by a noticeable temperature differential between the two sides of the restriction Frost will often form on the line at this poi...

Страница 36: ...ot contain glycol to prevent any risk of evaporator freeze up Refer to charts 1 and 2 Extended Shutdown Procedure The following procedure is to be followed if the system is to be taken out of service...

Страница 37: ...llowing recommendedTrane operation maintenance and service procedures with specific attention to the following 1 Refrigerant used in any type of air conditioning or refrigerating equipment should be r...

Страница 38: ...peration water fl ow to be within allowed operating range A fully loaded chiller is highly recommended for a successful operation In case the technician is not able to ensure a 2 circuit fully loaded...

Страница 39: ...see general data table 9 Install the new filter element in the filter housing 10 Inspect the flange gasket and replace it with a new one if damaged 11 Install the flange and torque the bolts to 19 22...

Страница 40: ...the need for oil charge 1 Some services procedures may result in loss of small quantities of oil that must be replaced oil analysis compressor filter replacement re tubing the evaporator and so forth...

Страница 41: ...the required amount of oil into the unit Note the compressor filter has an internal shutoff valve that will prevent oil from entering the compressor while the compressor is not running Therefore there...

Страница 42: ...a service valve on the suction line and on the evaporator Use these valves to vacuum the compressor 10 Open the oil line shutoff valve Sever damage to the compressor can result if the oil line shutof...

Страница 43: ...ing remote disconnects before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Failure to disconnect power before servicing could result in death...

Страница 44: ...r must be cleaned and checked regularly Lubrication The pump shaft seal does not require any special maintenance Visual leakage check are however required Distinctly visible leakage will require an ex...

Страница 45: ...1A Running Status Starts Running Time Hr min Oil Pressure kPa Compressor 1B Running Status Starts Running Time Hr min Oil Pressure kPa Motor 1A Active Demand Limit Setpoint Average Motor Current Perc...

Страница 46: ...x x x x xxx 7 x x x x x xxx 8 x x x x x xxx 9 x x x x x xxx 10 x x x x x xxx x over 10 every year every year every year 2 x every year 3 every year every 3 years 40 000 h This timetable is applicable...

Страница 47: ...e period designated The inspections will be conducted at agreed upon intervals andTrane Service First will submit a written report to the customer after each inspection These reports will indicate any...

Страница 48: ...n please visit trane com or tranetechnologies com Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice We are...

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