Trane *DH1B040A9241A Скачать руководство пользователя страница 35

18-CD29D1-3

35

Installer’s Guide

LIGHTING INSTRUCTIONS

WARNING

!

SAFETY HAZARD
DO NOT attempt to manually light the burner.
Failure to follow this warning could result in property
damage, personal injury or death.

Lighting instructions appear on each unit. Each instal-
lation must be checked out at the time of initial start up
to insure proper operation of all components. Check out
should include putting the unit through one complete
cycle as outlined below.
Turn on the main electrical supply and set the thermo-
stat above the indicated temperature. The ignitor will
automatically heat, then the gas valve is energized to
permit the flow of gas to the burners. After ignition and
flame is established, the flame control module monitors
the flame and supplies power to the gas valve until the
thermostat is satisfied.

See Table 19 & 20 for help in selecting orifices if orifice
change is required. Furnace input rate and tempera-
ture rise should be checked again after changing ori-
fices to confirm the proper rate for the altitude.
Installations above 4,000 feet may require a pressure
switch change. If required, use the BAYHALT*** Kit
(High Altitude Accessory Kit) listed in PRODUCT DATA.

TABLE 19

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

SIZE

PART

NUMBER

DRILL

SIZE

PART

NUMBER

44
45
46
47
48
49
50

ORF00501

ORF00644
ORF00909
ORF00910
ORF01099
ORF00503
ORF00493

54
55
56
57
58
59

ORF00555
ORF00693
ORF00907
ORF00908
ORF01338
ORF01339

REINSTALLATION OF THE BURNER BOX COVER

Figure 56 shows the correct way to reinstall the burner
box cover if adjustment or replacement of the flame
sensor, hot surface igniter, or main burner orifices have
required removal of the cover.

TABLE 20

Orifice

Twist Drill

Size If

Installed

At Sea

Level

ALTITUDE ABOVE SEA LEVEL

and Orifice Required At Other Elevations

2000 3000 4000 5000 6000 7000 8000 9000 10000

42
43
44
45
46
47
48

42
44
45
46
47
48
49

43
44
45
47
47
48
49

43
44
45
47
47
49
49

43
45
46
47
48
49
50

44
45
47
48
48
49
50

44
46
47
48
49
50
50

45
47
48
49
49
50

51

46
47
48
49
50

51
51

47
48
50
50
51
52
52

54
55
56
57
58

54
55
56
58
59

55
55
56
59
60

55
55
57
59
60

55
56
57
60

61

55
56
57
60
62

55
56
58

61

62

56
56
59
62
63

56
56
59
63
63

56
57
60
63
64

From National Fuel Gas Code - Table F-4

WARNING

!

CARBON MONOXIDE POISONING HAZARD
Failure to follow the installation instructions for the
venting system being placed into operation could re-
sult in carbon monoxide poisoning or death.

START UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS

With gas and electrical power “OFF”

1. Duct connections are properly sealed
2. Filters are in place
3. Venting is properly assembled
4. Blower door is in place

Flip the switch on main gas valve within the unit to the

OFF

” position. Turn the external gas valve to “ON”.

Purge the air from the gas lines. After purging, Check
all gas connections for leaks with a soapy solution —

DO NOT CHECK WITH AN OPEN FLAME.

 Allow 5

minutes for any gas that might have escaped to dissi-
pate. LP Gas being heavier than air may require forced
ventilation. Flip the switch on the gas valve in the unit
to the “ON” position.

I

White-Rodgers 36G gas valve

White-Rodgers 36J gas valve

Outlet Pressure Boss

Regulator
Adjustment

Inlet Pressure
Boss (opt.)

On/Off Switch

Outlet Pressure Boss

Outlet Pressure Boss

On/Off

ff Swi

Switch

ch

Inlet Pressure

let Pressure

Boss 

Boss (opt.)

.)

Regul

ulator

tor

Adj

Adjust

ust

U

Содержание *DH1B040A9241A

Страница 1: ...erty and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide __First letter may be A or T 1 8 CD2 9 D1 3 UPFLOW UH1 UPFLOW HORIZONTAL A34162...

Страница 2: ...horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the CAN CGA B149 Installation Codes and these instructions Determine that there is no blockage or restriction leakage...

Страница 3: ...quipment to approximate location If damage to contents is found report the damage immediately to the de livering agency Codes and local utility requirements governing the installation of gas fired equ...

Страница 4: ...46 cm above the floor and the furnace must be located or protected to avoid physical damage from ve hicles IMPORTANT The furnace must be installed level The only allowable variation would be slightly...

Страница 5: ...NTAL ALL DIMENSIONS ARE IN INCHES 1 UH1D120A9601 REQUIRES 3 DIAMETER VENT PIPE UH1C100A9481 UH1D100A9601 REQUIRES 2 1 2 OR 3 DIAMETER VENT PIPE 2 DIAMETER OF VENT PIPE MAY BE LIMITED TO 2 1 2 OR 3 ON...

Страница 6: ...From Dwg C341885 Rev 7 DH1 OUTLINE DRAWING DOWNFLOW HORIZONTAL ALL DIMENSIONS ARE IN INCHES 12345 3617898 3618 8 36178 8 3617838 1234567689 74 123456 897 4 4 4 4 7 4 4 7 4 1234 6 897 4 4 4 49 7 49 4...

Страница 7: ...e or other combustible material other than wood flooring For vertical downflow application subbase BAYBASE 205 must be used between the furnace and combus tible flooring When the downflow furnace is i...

Страница 8: ...or craft rooms Furnaces installed near chemical storage areas Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combus tion Permanent wave solutions...

Страница 9: ...commencing within 12 inches of the top and one commencing within 12 inches of the bot tom of the enclosure The openings shall communi cate directly or by ducts with the outdoors or spaces crawl or at...

Страница 10: ...the bottom All return air duct systems should provide for installa tion of return air filters 1 Determine the appropriate position to set the furnace in order to connect to the existing supply and ret...

Страница 11: ...the cloths before you start the furnace RETURN AIR FILTERS Filter and filter rack are not supplied with unit TYPICAL UPFLOW RETURN AIR FILTER INSTALLA TIONS These furnaces require high velocity type...

Страница 12: ...ace cabinet side See Figures 13 14 15 NOTE Remove the bottom front channel to install the filter rack in the 14 1 2 width cabinet furnaces Filter Rack Furnace Cabinet Side Filter Rack Retaining Screw...

Страница 13: ...ide of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 13 14 16...

Страница 14: ...ter clip with the leaf spring mounts in the rear of the cabinet See Figure 21 a UNIT SIZE RETURN AIR BOTTOM SIDE 14 1 2 CUT ON LINE DO NOT CUT 17 1 2 DO NOT CUT DO NOT CUT 21 DO NOT CUT CUT ON LINE 24...

Страница 15: ...d lateral of the existing venting system as well as quantity and type of bends c Use the appropriate tables in the latest edition of the National Fuel Gas Code ANSI Z223 1 CAN CGA B149 1 Installation...

Страница 16: ...LE TEMPERATURE MARKING D2846 CPVC 41 212 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2661 SCH 40 DWV 180 ASTM D2661...

Страница 17: ...MIX PIPE DIAMETERS IN THE SAME LENGTH OF PIPE OUTSIDE THE FURNACE CABINET Except adapters at the top of the furnace If different inlet and vent pipe sizes are used the vent pipe must adhere to the ma...

Страница 18: ...pt adapters at the top of the furnace If different inlet and vent pipe sizes are used the vent pipe must adhere to the maximum length limit shown in the table above See Note 7 below for exception The...

Страница 19: ...y is fully open on a minimum of two sides beneath the floor Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer s Installation Instructi...

Страница 20: ...he condition of a heated space HORIZONTAL VENTING THROUGH WALL These furnaces may be installed as direct vent as shipped or as nondirect vent Installation must conform to national state and local code...

Страница 21: ...large enough to maintain pitch of vent and properly seal Use cement mortar seal on inside and outside of wall See Figure 31 VENTING THROUGH THE ROOF When penetrating roof with a 2 PVC vent pipe a 2 el...

Страница 22: ...SUPPLIED COMBUSTION AIR VENT ELBOW FIELD SUPPLIED VENT 1 1 2 BAYAIR30AVENTA 3 PIPING 2 2 1 2 or 3 PIPING REDUCING COUPLING FIELD SUPPLIED IF NEEDED SEAL ALL WALL CAVITIES BAYVENT200B c CAUTION The ve...

Страница 23: ...TICIPATED SNOW LEVEL MAXIMUM OF 24 IN ABOVE ROOF SUPPORT FIELD SUPPLIED VENT m 6 Min 40 Inch Upflow or Downflow Furnace Slope 1 4 per ft Slope 1 4 per ft All horizontal pipes must be supported at a ma...

Страница 24: ...wall flue pipe and masonry chimney is to be used for another gas appliance venting area must be sufficient to vent that appliance and that appliance must be con nected to chimney with separate entry...

Страница 25: ...detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installat...

Страница 26: ...low models all 120 000 BTU upflow models UH1C080A9601A and all downflow models LABEL SAYS TOP STRAIGHT SIDE MUST BE ON BOTTOM FOR PROPER CONDENSATE DRAINAGE WHEN THE FACTORY SUPPLIED OFF SET 2X3 REDUC...

Страница 27: ...ced blower and reposi tion into the other drain tap of the inducer which is lo cated 90 clockwise around the inducer Move the cap from that drain tap to the unused drain tap On upflow units plug the h...

Страница 28: ...NG A 1 STAGE HEATING THERMOSTAT NO COOLING Primary drain vent stack must terminate below secondary heat exchanger condensate drain outlet To drain opening If upflow furnace is installed over a finishe...

Страница 29: ...xternal electrical source is utilized OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 From drawing B340388 Rv 2 SEE NOTE 8 FURNACE B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SE...

Страница 30: ...E 4 ISOLATION RELAY SEE NOTE 4 B C B C B C From Dwg 21B341422 Rev 3 TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEAT 1 STAGE COO...

Страница 31: ...P LEG AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG GAS PIPING The upflow horizontal furnace is shipped standard for left side installation of gas pipin...

Страница 32: ...necessary For 1 Cu Ft Dial Gas Flow CFH Chart Flow Reading 2 For 1 2 Cu Ft Dial Gas Flow CFH Chart Flow Reading 4 For 5 Cu Ft Dial Gas Flow CFH 10X Chart Flow Reading 4 6 Multiply the final figure by...

Страница 33: ...481A 3 5 W C 11 0 W C DH1D110A9601A 4 5 W C 11 0 W C 5 Adjust gas heat by removing the adjustment regulator cover screw a To increase outlet pressure turn the regulator adjust screw clockwise b To dec...

Страница 34: ...Code ANSI Z223 1 NFPA 54 or National Standard of Canada Natural Gas and Propane Installation Code CSA 149 1 Installation of this furnace at altitudes above 2 000 ft 610m shall be made in accordance w...

Страница 35: ...e sensor hot surface igniter or main burner orifices have required removal of the cover TABLE 20 Orifice Twist Drill Size If Installed At Sea Level ALTITUDE ABOVE SEA LEVEL and Orifice Required At Oth...

Страница 36: ...ition See Figure 57 58 Disconnect the electrical supply to the unit CAUTION If this is done during the cold weather months provi sions must be taken to prevent freeze up of all water pipes and water r...

Страница 37: ...ndensate drain is blocked either by debris improper draining or by freezing condensate the pressure switch will receive a signal warning of the accumulation of condensate in the heat exchanger assembl...

Страница 38: ...38 18 CD29D1 3 Installer s Guide...

Страница 39: ...s or Recycles exceeded 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure seitch problem c Inducer problem 4 Flashes Open High Limit Device 5 Flashes Flame sensed when no fl...

Страница 40: ...mprovement it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer distributor Literature Order...

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