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© 2009   Trane    All Rights Reserved

18-CD19D5-25

Installer’s Guide

SAFETY SECTION

The following safety practices and precautions must be
followed during the installation, servicing, and opera-
tion of this furnace.

1. Use only with the type of gas approved for this fur-

nace. Refer to the furnace rating plate.

2. Install this furnace only in a location and position as

specified in “Location and Clearances” (page 4), of
these instructions.

3. Provide adequate combustion and ventilation air to

the furnace space as specified in “Air for Combus-
tion and Ventilation” (pages 8-9), of these instruc-
tions.

4. Combustion products must be discharged outdoors.

Connect this furnace to an approved vent system
only, as specified in the “Venting” section (pages 16-
26), of these instructions.

5. Never test for gas leaks with an open flame. Use a

commercially available soap solution made specifi-
cally for the detection of leaks to check all connec-
tions, as specified in “Gas Piping” (page 32), of these
instructions.

6. Always install the furnace to operate within the

furnace’s intended temperature-rise range with a
duct system which has an external static pressure
within the allowable range, as specified on the unit
rating plate. Airflow with temperature rise for cfm
versus static is shown in the Service Facts accom-
panying this furnace.

7. When a furnace is installed so that supply ducts

carry air circulated by the furnace to areas outside
the space containing the furnace, the return air
shall also be handled by a duct(s) sealed to the fur-
nace casing and terminating outside the space con-
taining the furnace.

8. A gas-fired furnace for installation in a residential

garage must be installed as specified in “Location
and Clearances” section (page 4), of these instruc-
tions.

9. The furnace may be used for temporary heating of

buildings or structures under construction only
when the  following  conditions have been  met:
a.

The furnace venting system must be complete
and installed per manufacturers instructions.

b.

The furnace is controlled only by a room ther-
mostat (no field jumpers).

c.

The furnace return air duct must be complete
and sealed to the furnace and  clean air filters
are in place.

d.

The furnace input rate and temperature rise
must be verified to be within nameplate mark-
ing.

e.

100% of the furnace combustion air require-
ment must come from outside the structure.

WARNING

!

CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each appli-
ance connected to the venting system being placed into
operation could result in carbon monoxide poisoning or
death.
The following steps shall be followed for each appliance
connected to the venting system being placed into op-
eration, while all other appliances connected to the vent-
ing system are not in operation:

1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and hori-

zontal pitch, as required in the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54 or the CAN/ CGA B149
Installation Codes and these instructions. Determine
that there is no blockage or restriction, leakage, cor-
rosion and other deficiencies which could cause an
unsafe condition.

3. As far as practical, close all building doors and win-

dows and all doors between the space in which the
appliance(s) connected to the venting system are lo-
cated and other deficiencies which could cause an
unsafe condition.

4. Close fireplace dampers.
5. Turn on clothes dryers and any appliance not con-

nected to the venting system. Turn on any exhaust
fans, such as range hoods and bathroom exhausts,
so they are operating at maximum speed. Do not op-
erate a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance

being inspected into operation. Adjust the thermo-
stat so appliance is operating continuously.

f.

The furnace return air temperature range is
between 55 and 80 degrees Fahrenheit.

g.

Clean the furnace, duct work, and components
upon substantial completion of the construction
process, and verify furnace operating conditions
including ignition, input rate, temperature rise
and venting, according to the manufacturer's
instructions.

10. This product must be gas piped by a Licensed

Plumber or Gas Fitter in the Commonwealth of Mas-
sachusetts.

Safety signal words are used to designate a degree or
level of seriousness associated with a particular hazard.
The signal words for safety markings are 

DANGER

,

WARNING

, and 

CAUTION

.

a.

DANGER

 indicates an imminently hazardous situa-

tion which, if not avoided, will result in death or seri-
ous injury. This signal word is limited to the most ex-
treme situations.

b.

WARNING

 indicates a potentially hazardous situation

which, if not avoided, could result in death or serious
injury.

c.

CAUTION

 indicates a potentially hazardous situation

which, if not avoided, may result in minor or moder-
ate injury. It is also used to alert against unsafe prac-
tices and hazards involving only property damage.

Содержание DC1B040A9241A series

Страница 1: ...Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide UC1D100A9601A UC1D120A9601A DC1B040A9241A DC1B060A936...

Страница 2: ...e WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appli ance connected to the venting system being placed into operation could result in carbon monoxide po...

Страница 3: ...to contents is found report the damage immediately to the de livering agency Codes and local utility requirements governing the installation of gas fired equipment wiring plumbing and flue connection...

Страница 4: ...nel and any closed panel or door provided 5 Are the vent pipe and combustion air inlet pipe within vent table lengths Will the pipes remain un obstructed 6 Allow sufficient height in supply plenum abo...

Страница 5: ...18 CD19D5 25 5 Installer s Guide UC1 OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 6: ...6 18 CD19D5 25 Installer s Guide DC1 DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 7: ...center as possible horizontally between the coil case front and the furnace bottom channel for downflow horizontal furnace Use four of the screws provided to secure the bracket The upflow furnace con...

Страница 8: ...e spaces may have adequate air by infiltration to provide air for combustion and ventilation Buildings with tight construction for example weather stripping heavily insulated caulked vapor barrier etc...

Страница 9: ...open ings one commencing within 12 inches of the top and one commencing within 12 inches of the bot tom of the enclosure The openings shall communi cate directly or by ducts with the outdoors or space...

Страница 10: ...ould provide for installa tion of return air filters 1 Determine the appropriate position to set the furnace in order to connect to the existing supply and return ductwork 2 For side return installati...

Страница 11: ...B080A9421A 17 1 2 1 17 X 25 X 1 UC1C100A9481A 21 1 20 X 25 X 1 UC1D100A9601A UC1D120A9601A 24 1 2 1 24 X 25 X 1 DC1B040A9241A DC1B060A9361A DC1B080A9421A 17 1 2 2 14 X 20 X 1 DC1C100A9481A 21 2 16 X 2...

Страница 12: ...NSTALLATION FOR BOTTOM RETURN With the filter removed the filter rack is compressed and then inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes...

Страница 13: ...side of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 14 15 17...

Страница 14: ...E RETURN AIR BOTTOM SIDE 14 1 2 CUT ON LINE DO NOT CUT 17 1 2 DO NOT CUT DO NOT CUT 21 DO NOT CUT CUT ON LINE 24 1 2 DO NOT CUT CUT ON LINE Airflow Airflow d TABLE 6 INSTALLING THE OPTIONAL FILTER The...

Страница 15: ...T HORIZONTAL CLOSET HORIZONTAL ALCOVE ATTIC SIDES 0 1 0 BACK 0 3 6 TOP 1 1 1 FRONT 3 3 18 VENT 0 0 0 NOTE CLEARANCE REQUIRED AT TOP OF PLENUM IS 1 TABLE 7 TABLE 8 CABINET WIDTH FILTER SIZE FILTER BRAC...

Страница 16: ...ows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building Turn on clothes dryers and any appliances not...

Страница 17: ...t be vented to the exterior of the house and combustion air MUST come through the inlet air pipe FROM OUTSIDE AIR For NONDIRECT VENT APPLICATION The furnace shall be vented to the exterior of the hous...

Страница 18: ...he vent pipe must adhere to the maximum length limit shown in the table above See Note 7 below for exception The inlet pipe can be of a larger diameter but never smaller than the vent pipe 3 MAXIMUM P...

Страница 19: ...aximum length limit shown in the table above See Note 7 below for exception The inlet pipe can be of a larger diameter but never smaller than the vent pipe 3 MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED...

Страница 20: ...ck or balcony is fully open on a minimum of two sides beneath the floor Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer s Installati...

Страница 21: ...ed space HORIZONTAL VENTING THROUGH WALL These furnaces may be installed as direct vent as shipped or as nondirect vent Installation must conform to national state and local codes The vent inlet termi...

Страница 22: ...18 IN FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 1 2 BAYAIR30AVENTA Sidewall COMBUSTIBLE MATERIAL WALL A minimum clearance of 1 to combustible mate...

Страница 23: ...detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installa...

Страница 24: ...FIRST SUPPORT SHOULD BE AS CLOSE TO FURNACE CONNECTION AS POSSIBLE UPWARD PITCH 1 4 PER FOOT STRAPS OR OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3 0 INTERVALS COMBUSTION AIR INLET USE ONLY APPROVED TERMIN...

Страница 25: ...st be connected into a condensate drain pump an open or vented drain or it can be connected to the outlet hose of the furnace s condensate trap Outdoor draining of the furnace and coil conden sate is...

Страница 26: ...OUGH CEILING CEILING SUPPORT FLANGE FLUE PIPE COUPLING SEAL BETWEEN FLANGE PIPE COUPLING AND METAL PANEL WITH HI TEMP RTV SILICONE SEALANT CLEARANCE 0 ACCEPTABLE FOR PVC VENT PIPE 1 ACCEPTABLE FOR TYP...

Страница 27: ...the top side of the pipe The straight side must be on bottom for proper conden sate drainage This coupling is factory supplied only with the following models UC120 DC120 UX120 UY120 UX100 UY100 UX808C...

Страница 28: ...the trap from its present location and reposition the trap outside of the unit through the long circular hole next to the secondary recuperative cell Remove the larger drain line from the secondary c...

Страница 29: ...leg of the 120V power supply must be con nected to the black power lead as indicated on the wir ing diagram Provision for hooking up an electronic air cleaner and or humidifier is provided on the inte...

Страница 30: ...ing B340388 Rv 2 SEE NOTE 8 FURNACE B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SEE NOTE 5 FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USIN...

Страница 31: ...TWIN400A WARNING EXPLOSION HAZARD PROPANE GAS IS HEAVIER THAN AIR AND MAY COLLECT IN ANY LOW AREAS OR CONFINED SPACES IN ADDITION ODORANT FADE MAY MAKE THE GAS UNDETECTABLE EXCEPT WITH A WARN ING DEVI...

Страница 32: ...P LEG AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING W GAS PIPING The upflow horizon...

Страница 33: ...ating Gas Valve Adjustment Changes can be made by adjusting the manifold pres sure See Table 15 or changing orifices orifice change may not always be required To adjust the manifold pressure 1 Turn of...

Страница 34: ...is required to correct the furnace input rating refer to Table 17 TABLE 15 FINAL MANIFOLD PRESSURE SETTINGS inches w c FUEL PRESSURE NATURAL GAS 3 5 W C LP GAS 10 5 W C HIGH ALTITUDE DERATE Input rati...

Страница 35: ...N MONOXIDE POISONING HAZARD Failure to follow the installation instructions for the venting system being placed into operation could result in carbon monoxide poisoning or death START UP AND ADJUSTMEN...

Страница 36: ...signaling the control module to run its self check routine After the control module has verified that the pressure switch contacts are open and the limit switch es contacts are closed the draft blower...

Страница 37: ...furnace wiring diagram found in the SER VICE FACTS or inside the furnace casing INSTRUCTIONS TO THE OWNERS In the event that electrical fuel or mechanical failures occur the owner should immediately t...

Страница 38: ...ire and smoke detectors per the manufacturers installation in structions to help alert dwelling occupants of the pres ence of fire smoke or unsafe levels of carbon monoxide These devises should be lis...

Страница 39: ...ed 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer problem 4 Flashes Open Temperature Limit Circuit 5 Flashes Flame sensed when no flame should b...

Страница 40: ...data improvement it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer Literature Order Numbe...

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