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18-CD19D5-25

35

Installer’s Guide

IMPORTANT:
Reinstall the propane orifices to the same depth as the
orifices supplied with the equipment.

See Table 18 for help in selecting orifices if orifice
change is required. Furnace input rate and tempera-
ture rise should be checked again after changing ori-
fices to confirm the proper rate for the altitude.

Installations above 4,000 feet may require a pressure
switch change. If required, use the BAYHALT*** Kit
(High Altitude Accessory Kit) listed in PRODUCT DATA.

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

SIZE

PART

NUMBER

DRILL

SIZE

PART

NUMBER

44
45
46
47
48
49
50

ORF00501

ORF00644
ORF00909
ORF00910
ORF01099
ORF00503
ORF00493

54
55
56
57
58
59

ORF00555
ORF00693
ORF00907
ORF00908
ORF01338
ORF01339

REINSTALLATION OF THE BURNER BOX COVER

Figure 55 shows the correct way to reinstall the burner
box cover if adjustment or replacement of the flame
sensor, hot surface igniter, or main burner orifices have
required removal of the cover.

TABLE 17

Orifice

Twist Drill

Size If

Installed

At Sea

Level

ALTITUDE ABOVE SEA LEVEL

and Orifice Required At Other Elevations

2000 3000 4000 5000 6000 7000 8000 9000 10000

42
43
44
45
46
47

42
44
45
46
47
48

43
44
45
47
47
48

43
44
45
47
47
49

43
45
46
47
48
49

44
45
47
48
48
49

44
46
47
48
49
50

45
47
48
49
49
50

46
47
48
49
50

51

47
48
50
50
51
52

54
55
56
57
58

54
55
56
58
59

55
55
56
59
60

55
55
57
59
60

55
56
57
60

61

55
56
57
60
62

55
56
58

61

62

56
56
59
62
63

56
56
59
63
63

56
57
60
63
64

From National Fuel Gas Code - Table F-4

WARNING

!

CARBON MONOXIDE POISONING HAZARD
Failure to follow the installation instructions for the
venting system being placed into operation could
result in carbon monoxide poisoning or death.

START UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS

With gas and electrical power “OFF”

1. Duct connections are properly sealed
2. Filters are in place
3. Venting is properly assembled
4. Blower door is in place

Flip the switch on main gas valve within the unit to the

OFF

” position. Turn the external gas valve to “ON”.

Purge the air from the gas lines. After purging, Check
all gas connections for leaks with a soapy solution —

DO NOT CHECK WITH AN OPEN FLAME.

Allow 5 minutes for any gas that might have escaped to
dissipate. LP Gas being heavier than air may require
forced ventilation. Flip the switch on the gas valve in
the unit to the “ON” position.

TABLE 16

GAS FLOW IN CUBIC FEET PER HOUR

2 CUBIC FOOT DIAL

SEC. FLOW

SEC. FLOW

SEC. FLOW

SEC. FLOW

8

900

29

248

50

144

82

88

9

800

30

240

51

141

84

86

10

720

31

232

52

138

86

84

11

655

32

225

53

136

88

82

12

600

33

218

54

133

90

80

13

555

34

212

55

131

92

78

14

514

35

206

56

129

94

76

15

480

36

200

57

126

96

75

16

450

37

195

58

124

98

73

17

424

38

189

59

122

100

72

18

400

39

185

60

120

104

69

19

379

40

180

62

116

108

67

20

360

41

176

64

112

112

64

21

343

42

172

66

109

116

62

22

327

43

167

68

106

120

60

23

313

44

164

70

103

124

58

24

300

45

160

72

100

128

56

25

288

46

157

74

97

132

54

26

277

47

153

76

95

136

53

27

267

48

150

78

92

140

51

28

257

49

147

80

90

144

50

TABLE 16

T

ROTATE THE FRONT
COVER INWARD
MAKING SURE THAT
ALL SIDE FLANGES
ARE OUTSIDE OF THE
BOX.

INSERT THE TOP
FLANGE OF THE FRONT
COVER UNDER THE LIP
INSIDE THE BOX

ALL SIDE FLANGES
MUST BE OUTSIDE OF
THE BOX

ROTATE THE FRONT
COVER AS SHOWN

Содержание DC1B040A9241A series

Страница 1: ...Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide UC1D100A9601A UC1D120A9601A DC1B040A9241A DC1B060A936...

Страница 2: ...e WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appli ance connected to the venting system being placed into operation could result in carbon monoxide po...

Страница 3: ...to contents is found report the damage immediately to the de livering agency Codes and local utility requirements governing the installation of gas fired equipment wiring plumbing and flue connection...

Страница 4: ...nel and any closed panel or door provided 5 Are the vent pipe and combustion air inlet pipe within vent table lengths Will the pipes remain un obstructed 6 Allow sufficient height in supply plenum abo...

Страница 5: ...18 CD19D5 25 5 Installer s Guide UC1 OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 6: ...6 18 CD19D5 25 Installer s Guide DC1 DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 7: ...center as possible horizontally between the coil case front and the furnace bottom channel for downflow horizontal furnace Use four of the screws provided to secure the bracket The upflow furnace con...

Страница 8: ...e spaces may have adequate air by infiltration to provide air for combustion and ventilation Buildings with tight construction for example weather stripping heavily insulated caulked vapor barrier etc...

Страница 9: ...open ings one commencing within 12 inches of the top and one commencing within 12 inches of the bot tom of the enclosure The openings shall communi cate directly or by ducts with the outdoors or space...

Страница 10: ...ould provide for installa tion of return air filters 1 Determine the appropriate position to set the furnace in order to connect to the existing supply and return ductwork 2 For side return installati...

Страница 11: ...B080A9421A 17 1 2 1 17 X 25 X 1 UC1C100A9481A 21 1 20 X 25 X 1 UC1D100A9601A UC1D120A9601A 24 1 2 1 24 X 25 X 1 DC1B040A9241A DC1B060A9361A DC1B080A9421A 17 1 2 2 14 X 20 X 1 DC1C100A9481A 21 2 16 X 2...

Страница 12: ...NSTALLATION FOR BOTTOM RETURN With the filter removed the filter rack is compressed and then inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes...

Страница 13: ...side of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 14 15 17...

Страница 14: ...E RETURN AIR BOTTOM SIDE 14 1 2 CUT ON LINE DO NOT CUT 17 1 2 DO NOT CUT DO NOT CUT 21 DO NOT CUT CUT ON LINE 24 1 2 DO NOT CUT CUT ON LINE Airflow Airflow d TABLE 6 INSTALLING THE OPTIONAL FILTER The...

Страница 15: ...T HORIZONTAL CLOSET HORIZONTAL ALCOVE ATTIC SIDES 0 1 0 BACK 0 3 6 TOP 1 1 1 FRONT 3 3 18 VENT 0 0 0 NOTE CLEARANCE REQUIRED AT TOP OF PLENUM IS 1 TABLE 7 TABLE 8 CABINET WIDTH FILTER SIZE FILTER BRAC...

Страница 16: ...ows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building Turn on clothes dryers and any appliances not...

Страница 17: ...t be vented to the exterior of the house and combustion air MUST come through the inlet air pipe FROM OUTSIDE AIR For NONDIRECT VENT APPLICATION The furnace shall be vented to the exterior of the hous...

Страница 18: ...he vent pipe must adhere to the maximum length limit shown in the table above See Note 7 below for exception The inlet pipe can be of a larger diameter but never smaller than the vent pipe 3 MAXIMUM P...

Страница 19: ...aximum length limit shown in the table above See Note 7 below for exception The inlet pipe can be of a larger diameter but never smaller than the vent pipe 3 MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED...

Страница 20: ...ck or balcony is fully open on a minimum of two sides beneath the floor Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer s Installati...

Страница 21: ...ed space HORIZONTAL VENTING THROUGH WALL These furnaces may be installed as direct vent as shipped or as nondirect vent Installation must conform to national state and local codes The vent inlet termi...

Страница 22: ...18 IN FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 1 2 BAYAIR30AVENTA Sidewall COMBUSTIBLE MATERIAL WALL A minimum clearance of 1 to combustible mate...

Страница 23: ...detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installa...

Страница 24: ...FIRST SUPPORT SHOULD BE AS CLOSE TO FURNACE CONNECTION AS POSSIBLE UPWARD PITCH 1 4 PER FOOT STRAPS OR OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3 0 INTERVALS COMBUSTION AIR INLET USE ONLY APPROVED TERMIN...

Страница 25: ...st be connected into a condensate drain pump an open or vented drain or it can be connected to the outlet hose of the furnace s condensate trap Outdoor draining of the furnace and coil conden sate is...

Страница 26: ...OUGH CEILING CEILING SUPPORT FLANGE FLUE PIPE COUPLING SEAL BETWEEN FLANGE PIPE COUPLING AND METAL PANEL WITH HI TEMP RTV SILICONE SEALANT CLEARANCE 0 ACCEPTABLE FOR PVC VENT PIPE 1 ACCEPTABLE FOR TYP...

Страница 27: ...the top side of the pipe The straight side must be on bottom for proper conden sate drainage This coupling is factory supplied only with the following models UC120 DC120 UX120 UY120 UX100 UY100 UX808C...

Страница 28: ...the trap from its present location and reposition the trap outside of the unit through the long circular hole next to the secondary recuperative cell Remove the larger drain line from the secondary c...

Страница 29: ...leg of the 120V power supply must be con nected to the black power lead as indicated on the wir ing diagram Provision for hooking up an electronic air cleaner and or humidifier is provided on the inte...

Страница 30: ...ing B340388 Rv 2 SEE NOTE 8 FURNACE B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SEE NOTE 5 FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USIN...

Страница 31: ...TWIN400A WARNING EXPLOSION HAZARD PROPANE GAS IS HEAVIER THAN AIR AND MAY COLLECT IN ANY LOW AREAS OR CONFINED SPACES IN ADDITION ODORANT FADE MAY MAKE THE GAS UNDETECTABLE EXCEPT WITH A WARN ING DEVI...

Страница 32: ...P LEG AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING W GAS PIPING The upflow horizon...

Страница 33: ...ating Gas Valve Adjustment Changes can be made by adjusting the manifold pres sure See Table 15 or changing orifices orifice change may not always be required To adjust the manifold pressure 1 Turn of...

Страница 34: ...is required to correct the furnace input rating refer to Table 17 TABLE 15 FINAL MANIFOLD PRESSURE SETTINGS inches w c FUEL PRESSURE NATURAL GAS 3 5 W C LP GAS 10 5 W C HIGH ALTITUDE DERATE Input rati...

Страница 35: ...N MONOXIDE POISONING HAZARD Failure to follow the installation instructions for the venting system being placed into operation could result in carbon monoxide poisoning or death START UP AND ADJUSTMEN...

Страница 36: ...signaling the control module to run its self check routine After the control module has verified that the pressure switch contacts are open and the limit switch es contacts are closed the draft blower...

Страница 37: ...furnace wiring diagram found in the SER VICE FACTS or inside the furnace casing INSTRUCTIONS TO THE OWNERS In the event that electrical fuel or mechanical failures occur the owner should immediately t...

Страница 38: ...ire and smoke detectors per the manufacturers installation in structions to help alert dwelling occupants of the pres ence of fire smoke or unsafe levels of carbon monoxide These devises should be lis...

Страница 39: ...ed 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer problem 4 Flashes Open Temperature Limit Circuit 5 Flashes Flame sensed when no flame should b...

Страница 40: ...data improvement it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer Literature Order Numbe...

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