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8

18-CD19D5-25

Installer’s Guide

Provisions for combustion and ventilation air shall be
made in accordance with latest edition of Section 5.3,
Air for Combustion and Ventilation, of the National
Fuel Gas Code, ANSI Z223.1 — CAN/ CGA B149.1 or ap-
plicable provisions of the local building codes. Special
conditions created by mechanical exhausting of air and
fireplaces must be considered to avoid unsatisfactory
furnace operation.

OUTSIDE AIR IS RECOMMENDED

The use of indoor air for most applications is acceptable,
unless

 there is the presence of corrosive chemicals

or contamination. 

Certain types of installation will

require

 the use of outside air for combustion.

The following types of installations will 

require

 use of

OUTDOOR AIR for combustion, due to chemical expo-
sures:
* Commercial buildings
* Buildings with indoor pools
* Furnaces installed in “confined” laundry rooms
* Furnaces installed in “confined” hobby or craft rooms
* Furnaces installed near chemical storage areas.
Exposure to the following substances in the combustion
air supply will also require OUTDOOR AIR for combus-
tion:
* Permanent wave solutions
* Chlorinated waxes and cleaners
* Chlorine based swimming pool chemicals
* Water softening chemicals
* Deicing salts or chemicals
* Carbon Tetrachloride
* Halogen type refrigerants
* Cleaning solvents (such as perchloroethylene)
* Printing inks, paint removers, varnish, etc.
* Hydrochloric acid
* Cements and glues
* Antistatic fabric softeners for clothes dryers
* Masonry acid washing materials
Furnace locations may be in a “

confined space

” or an

unconfined space

”.

Unconfined space

 is defined in Figure 6. These spaces

may have adequate air by infiltration to provide air for
combustion and ventilation. Buildings with tight
construction (for example, weather stripping, heavily
insulated, caulked, vapor barrier, etc.), may need addi-
tional air to be provided as described for 

confined space

.

Confined spaces

 are installations with less than 50 cu.

ft. of space per 1000 BTU/hr input from all equipment
installed. Air for combustion and ventilation require-
ments can be supplied from inside the building as in
Figure 8 or from the outdoors, as in Figure 9.

The furnace must be supported at both ends and
the middle when installed horizontally.
The furnace must also be elevated a minimum of 6
inches to allow clearance for the condensate drain
to exit the cabinet in the horizontal position.

The horizontal furnace may also be suspended from the
joists using 3/8" all-thread rods with pieces of angle iron
underneath the furnace to form a hanging rack at both
ends and the midpoint. The rods need to be of sufficient
length to allow for proper clearances from combustible
materials. The angle iron needs to be at least 32" in
length to allow for access to service panels.

AIR FOR COMBUSTION AND VENTILATION

If these furnaces are installed in a nondirect vent capacity

then the adequate flow of combustion and ventilating
air must not be obstructed from reaching the furnace.
Air openings provided for combustion air must be kept
free of obstructions which restrict the flow of air. Air-
flow restrictions affect the efficiency and safe operation
of the furnace. Keep this in mind should you choose to
remodel or change the area which contains your fur-
nace. Furnaces must have a free flow of air for proper
performance.

5

UPFLOW/
HORIZONTAL
SHOWN

50 CU. FT. OR MORE
PER 1000 BTU/ HR. INPUT
ALL EQUIP. INSTALLED

UNCONFINED

6

Содержание DC1B040A9241A series

Страница 1: ...Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide UC1D100A9601A UC1D120A9601A DC1B040A9241A DC1B060A936...

Страница 2: ...e WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appli ance connected to the venting system being placed into operation could result in carbon monoxide po...

Страница 3: ...to contents is found report the damage immediately to the de livering agency Codes and local utility requirements governing the installation of gas fired equipment wiring plumbing and flue connection...

Страница 4: ...nel and any closed panel or door provided 5 Are the vent pipe and combustion air inlet pipe within vent table lengths Will the pipes remain un obstructed 6 Allow sufficient height in supply plenum abo...

Страница 5: ...18 CD19D5 25 5 Installer s Guide UC1 OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 6: ...6 18 CD19D5 25 Installer s Guide DC1 DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 7: ...center as possible horizontally between the coil case front and the furnace bottom channel for downflow horizontal furnace Use four of the screws provided to secure the bracket The upflow furnace con...

Страница 8: ...e spaces may have adequate air by infiltration to provide air for combustion and ventilation Buildings with tight construction for example weather stripping heavily insulated caulked vapor barrier etc...

Страница 9: ...open ings one commencing within 12 inches of the top and one commencing within 12 inches of the bot tom of the enclosure The openings shall communi cate directly or by ducts with the outdoors or space...

Страница 10: ...ould provide for installa tion of return air filters 1 Determine the appropriate position to set the furnace in order to connect to the existing supply and return ductwork 2 For side return installati...

Страница 11: ...B080A9421A 17 1 2 1 17 X 25 X 1 UC1C100A9481A 21 1 20 X 25 X 1 UC1D100A9601A UC1D120A9601A 24 1 2 1 24 X 25 X 1 DC1B040A9241A DC1B060A9361A DC1B080A9421A 17 1 2 2 14 X 20 X 1 DC1C100A9481A 21 2 16 X 2...

Страница 12: ...NSTALLATION FOR BOTTOM RETURN With the filter removed the filter rack is compressed and then inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes...

Страница 13: ...side of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 14 15 17...

Страница 14: ...E RETURN AIR BOTTOM SIDE 14 1 2 CUT ON LINE DO NOT CUT 17 1 2 DO NOT CUT DO NOT CUT 21 DO NOT CUT CUT ON LINE 24 1 2 DO NOT CUT CUT ON LINE Airflow Airflow d TABLE 6 INSTALLING THE OPTIONAL FILTER The...

Страница 15: ...T HORIZONTAL CLOSET HORIZONTAL ALCOVE ATTIC SIDES 0 1 0 BACK 0 3 6 TOP 1 1 1 FRONT 3 3 18 VENT 0 0 0 NOTE CLEARANCE REQUIRED AT TOP OF PLENUM IS 1 TABLE 7 TABLE 8 CABINET WIDTH FILTER SIZE FILTER BRAC...

Страница 16: ...ows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building Turn on clothes dryers and any appliances not...

Страница 17: ...t be vented to the exterior of the house and combustion air MUST come through the inlet air pipe FROM OUTSIDE AIR For NONDIRECT VENT APPLICATION The furnace shall be vented to the exterior of the hous...

Страница 18: ...he vent pipe must adhere to the maximum length limit shown in the table above See Note 7 below for exception The inlet pipe can be of a larger diameter but never smaller than the vent pipe 3 MAXIMUM P...

Страница 19: ...aximum length limit shown in the table above See Note 7 below for exception The inlet pipe can be of a larger diameter but never smaller than the vent pipe 3 MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED...

Страница 20: ...ck or balcony is fully open on a minimum of two sides beneath the floor Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer s Installati...

Страница 21: ...ed space HORIZONTAL VENTING THROUGH WALL These furnaces may be installed as direct vent as shipped or as nondirect vent Installation must conform to national state and local codes The vent inlet termi...

Страница 22: ...18 IN FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 1 2 BAYAIR30AVENTA Sidewall COMBUSTIBLE MATERIAL WALL A minimum clearance of 1 to combustible mate...

Страница 23: ...detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installa...

Страница 24: ...FIRST SUPPORT SHOULD BE AS CLOSE TO FURNACE CONNECTION AS POSSIBLE UPWARD PITCH 1 4 PER FOOT STRAPS OR OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3 0 INTERVALS COMBUSTION AIR INLET USE ONLY APPROVED TERMIN...

Страница 25: ...st be connected into a condensate drain pump an open or vented drain or it can be connected to the outlet hose of the furnace s condensate trap Outdoor draining of the furnace and coil conden sate is...

Страница 26: ...OUGH CEILING CEILING SUPPORT FLANGE FLUE PIPE COUPLING SEAL BETWEEN FLANGE PIPE COUPLING AND METAL PANEL WITH HI TEMP RTV SILICONE SEALANT CLEARANCE 0 ACCEPTABLE FOR PVC VENT PIPE 1 ACCEPTABLE FOR TYP...

Страница 27: ...the top side of the pipe The straight side must be on bottom for proper conden sate drainage This coupling is factory supplied only with the following models UC120 DC120 UX120 UY120 UX100 UY100 UX808C...

Страница 28: ...the trap from its present location and reposition the trap outside of the unit through the long circular hole next to the secondary recuperative cell Remove the larger drain line from the secondary c...

Страница 29: ...leg of the 120V power supply must be con nected to the black power lead as indicated on the wir ing diagram Provision for hooking up an electronic air cleaner and or humidifier is provided on the inte...

Страница 30: ...ing B340388 Rv 2 SEE NOTE 8 FURNACE B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SEE NOTE 5 FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USIN...

Страница 31: ...TWIN400A WARNING EXPLOSION HAZARD PROPANE GAS IS HEAVIER THAN AIR AND MAY COLLECT IN ANY LOW AREAS OR CONFINED SPACES IN ADDITION ODORANT FADE MAY MAKE THE GAS UNDETECTABLE EXCEPT WITH A WARN ING DEVI...

Страница 32: ...P LEG AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING W GAS PIPING The upflow horizon...

Страница 33: ...ating Gas Valve Adjustment Changes can be made by adjusting the manifold pres sure See Table 15 or changing orifices orifice change may not always be required To adjust the manifold pressure 1 Turn of...

Страница 34: ...is required to correct the furnace input rating refer to Table 17 TABLE 15 FINAL MANIFOLD PRESSURE SETTINGS inches w c FUEL PRESSURE NATURAL GAS 3 5 W C LP GAS 10 5 W C HIGH ALTITUDE DERATE Input rati...

Страница 35: ...N MONOXIDE POISONING HAZARD Failure to follow the installation instructions for the venting system being placed into operation could result in carbon monoxide poisoning or death START UP AND ADJUSTMEN...

Страница 36: ...signaling the control module to run its self check routine After the control module has verified that the pressure switch contacts are open and the limit switch es contacts are closed the draft blower...

Страница 37: ...furnace wiring diagram found in the SER VICE FACTS or inside the furnace casing INSTRUCTIONS TO THE OWNERS In the event that electrical fuel or mechanical failures occur the owner should immediately t...

Страница 38: ...ire and smoke detectors per the manufacturers installation in structions to help alert dwelling occupants of the pres ence of fire smoke or unsafe levels of carbon monoxide These devises should be lis...

Страница 39: ...ed 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer problem 4 Flashes Open Temperature Limit Circuit 5 Flashes Flame sensed when no flame should b...

Страница 40: ...data improvement it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer Literature Order Numbe...

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