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25

11

UNT-PRC002-GB

Sound power levels

Discharge

Measurement conditions:
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.

Fan

Power level in dB(A), per Hz frequency band

Overall power

Unit

speed

125

250

500

1000

2000

4000

8000

dB(A)

1

55

50

42

37

37

31

30

46

FWD 08

2

57

54

47

40

30

38

40

50

3

58

57

50

42

32

40

43

53

1

57

51

45

42

34

33

28

48

FWD 10

2

58

54

48

45

38

39

35

51

3

60

58

50

48

40

42

39

54

1

57

51

45

42

34

33

28

48

FWD 12

2

58

54

48

45

38

39

35

51

3

60

58

50

48

40

42

39

54

1

56

62

50

48

39

38

36

56

FWD 14

2

61

66

55

53

47

46

45

60

3

63

69

58

56

50

50

49

63

1

57

63

51

49

40

39

37

57

FWD 20

2

61

66

55

53

47

46

45

60

3

63

69

58

56

50

50

49

63

Intake

Measurement conditions:
Measurements taken at the horizontal air intake.

Fan

Power level in dB(A), per Hz frequency band

Overall power

Unit

speed

125

250

500

1000

2000

4000

8000

dB(A)

1

56

55

55

53

46

45

42

57

FWD 08

2

63

62

60

60

53

53

53

64

3

66

65

63

62

56

55

57

67

1

62

58

55

58

51

48

44

61

FWD 10

2

66

63

60

62

56

55

52

66

3

70

67

63

65

59

59

57

69

1

62

58

55

58

51

48

44

61

FWD 12

2

66

63

60

62

56

55

52

66

3

70

67

63

65

59

59

57

69

1

66

65

65

65

57

50

46

68

FWD 14

2

73

72

69

71

64

59

57

74

3

78

76

73

75

69

64

63

78

1

68

72

64

64

56

52

50

69

FWD 20

2

76

76

68

71

65

61

61

75

3

78

79

71

74

69

66

66

78

AH-SVX03C-GB

Start-up

Following the completion of all check list items, start up the unit for a test run.

CAUTION!

 To conduct a run test that involves the measurement of motor and fan performances, the unit must be 

connected to the complete installation.

CAUTION!

 All access doors must be closed to avoid overflow in the installation that could result in motor damage 

and to avoid safety risks to people.

CAUTION!

 Before starting the fan, open all dampers. The fan must not be started if the dampers are closed. 

After switching on power, check that the direction of the fan rotation is correct. In addition, the running power 
consumption should be checked on all phases and compared with the power data indicated on the motor nameplate. 
If the running power is too high, there is probably a faulty connection and the unit must be switched off immediately. 
Check the fan and motor bearings for undue noise.
Measure the air volume and external pressure.
The following two situations may arise:
1.  The air volume is too low as the real external static pressure is higher than the specified one. 
Recommended action: increase the air volume by changing or adjusting the belt drive pulleys. 
Please contact your local Trane sales office to get a proper belt drive selection.

CAUTION!

 Do not increase the fan speed beyond the motor power rating allowed limit. 

CAUTION!

 Increasing the fan speed should be done only after a careful study of the operating point on the 

appropriate fan curve. 
Contact your local Trane sales office for a proper selection.
2.  The air volume is too high. The reason is that the real external static pressure is lower than the specified one. 
Result: Higher air volume involves a high motor absorbed power increase.

CAUTION!

 Motor overload may result in motor damage. 

Recommended action: change the belt drive pulleys or reduce the fan rpm according to the fan curve or reduce the 
air volume by the use of dampers. 
Ask a proper transmission selection from your local sales office.
In extreme cases, changing the motor, fan, and drive may be necessary.
The adjustment of variable belt drive pulleys must be carried out only when the unit is electrically disconnected, 
ensuring that the system is not restarted unexpectedly. 
Remove the pulley safety screws and turn through half of the pulley circumference. Then retighten the screws and 
readjust the pulley belt tension (see Figure 21.)
Following any change in the pulley ratio, the motor power consumption must be rechecked. The nominal output 
rating quoted on the name plate must not be exceeded.
If airflow does not conform to the specifications, please contact your local Trane sales office.
Note: The unit structure is designed so that it will not suffer permanent deformation up to a positive pressure 
or negative pressure of 2000 Pa. To respect these limits, fan operation should be controlled depending on all 
interception devices installed in the plant and/or in the air handling unit.

Evaporative Humidifiers/air washers

Water tanks must be thoroughly cleaned. Any building grit in the system may result in subsequent pump failure. Any 
warranty claims in this context will not be accepted. Check that the pump suction filter basket, spray pipes, washer 
nozzles are correctly seated. Check the washer sieve and clean as necessary.
Fill the tank and siphon with clean water and adjust the float valve so that closure occurs 2-3 cm below the overflow 
level. In any case the suction pipe must be effectively vented. Then check that the pump rotation direction is correct. 
Measure the absorbed power and check that it matches the data indicated on the pump name plate.

CAUTION! :

 The pump must not be dry run to avoid any risk of overheating.

No warranty claims will be acknowledged if pump or pump motor damage is caused by a dry run.

Commissioning procedure

Содержание CLCF Climate Changer

Страница 1: ...AH SVX03C GB CLCF Climate Changer Air Handling Units February 2021 Confidential and proprietaryTrane information Original instructions ...

Страница 2: ... 450 650 Shipped unit dimensions Width x Depth mm 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333 1133 Height mm 260 310 360 460 660 Weight kg 32 46 61 76 118 Colour galvanised steel Recommended fuse size Unit alone aM gI A 8 16 8 16 8 16 8 25 8 25 Unit with electric heater gI A 16 2kW 25 4kW 40 230V 3 16 400V 3 20 3 25 3 25 1 Conditions Water entering leaving temperature 7 12 C Air inlet tempera...

Страница 3: ...at the horizontal air intake Fan Power level in dB A per Hz frequency band Overall power Unit speed 125 250 500 1000 2000 4000 8000 dB A 1 56 55 55 53 46 45 42 57 FWD 08 2 63 62 60 60 53 53 53 64 3 66 65 63 62 56 55 57 67 1 62 58 55 58 51 48 44 61 FWD 10 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 62 58 55 58 51 48 44 61 FWD 12 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 66 65 ...

Страница 4: ...instructions are given as a guide to good practice in the installation start up operation and maintenance by the user ofTrane CLCF Air Handling Units They do not contain full service procedures necessary for the continued successful operation of this equipment The services of a qualified technician should be employed through the medium of a maintenance contract with a reputable service company Rea...

Страница 5: ...nel 5 For inspection on the Air Handling Units and to avoid risks the units surroundings are to be sufficiently lighted 6 Any components which contain refrigerant shall be handled only by Authorized personnel The refrigerant shall be always recovered before any intervention on such component or before the end of life of equipment The recovered refrigerant shall be disposed accordingly Any componen...

Страница 6: ... refrigerant with a temperature below than 2 C The unit controls should be designed in order to protect the exchanger against freezing Trane cannot be held responsible for damages coming from freezing de freezing operation Electrical motors Electrical motors are factory tested and properly run when leaving the factory Any wiring faults on motors will cause damage for whichTrane cannot be held resp...

Страница 7: ... 57 69 1 66 65 65 65 57 50 46 68 FWD 14 2 73 72 69 71 64 59 57 74 3 78 76 73 75 69 64 63 78 1 68 72 64 64 56 52 50 69 FWD 20 2 76 76 68 71 65 61 61 75 3 78 79 71 74 69 66 66 78 AH SVX03C GB Maintenance contract It is strongly recommended that you sign a maintenance contract with your local Service Agency This contract providesTrane regular maintenance of your installation by a specialist in our eq...

Страница 8: ...eater gI A 16 2kW 25 4kW 40 230V 3 16 400V 3 20 3 25 3 25 1 Conditions Water entering leaving temperature 7 12 C Air inlet temperature 27 19 C DB WB Nominal air flow 2 Conditions Water entering leaving temperature 50 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water entering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air flow 5...

Страница 9: ...pacity vertical of each sling and spreader bar should be no less than the shipping weight 4 The unit must be lifted with care avoiding shock load by lifting the unit slowly and evenly 5 All lifting points in one axis of the unit must be used when offloading and moving the unit 6 Belts are to be provided by the rigger and attached to all lifting points CAUTION Loading unloading and removal of singl...

Страница 10: ...the presence of an electrical cabinet for instance one of the following junction systems can be used depending on the unit configuration On the casing nylon or aluminium angles are positioned on the inside or outside of each section Pull together the unit sections ensuring that the nylon or aluminium angles fit with the angles of the adjoining section Secure the assembly with bolts If a technical ...

Страница 11: ...f protrudes 20 mm on each side of the unit 4 Panel 5 Factory installed gasket to be covered by a layer of Silicone not supplied byTrane for outdoor installation Figure 4 Fixing of the unit Remove the mounting vibrator blocks before starting the unit They are just used to ensure safe transportation To minimize noise transmission depending on the site location additional insulation material such as ...

Страница 12: ...5 Unit with electric heater gI A 16 2kW 25 4kW 40 230V 3 16 400V 3 20 3 25 3 25 1 Conditions Water entering leaving temperature 7 12 C Air inlet temperature 27 19 C DB WB Nominal air flow 2 Conditions Water entering leaving temperature 50 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water entering leaving temperature 90 70 C air inlet temperature 20 C...

Страница 13: ...ower level in dB A per Hz frequency band Overall power Unit speed 125 250 500 1000 2000 4000 8000 dB A 1 56 55 55 53 46 45 42 57 FWD 08 2 63 62 60 60 53 53 53 64 3 66 65 63 62 56 55 57 67 1 62 58 55 58 51 48 44 61 FWD 10 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 62 58 55 58 51 48 44 61 FWD 12 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 66 65 65 65 57 50 46 68 FWD 14 2 73 72 6...

Страница 14: ...ee To avoid noise transmission the fitting of an intermediate flexible connection of at least 140 mm depth between duct work and the unit is recommended This should be unstressed when initially positioned To ensure the best possible performance of the units whilst avoiding excessive pressure loss in the duct system and minimizing air stream noise compliance with good practice in duct assembly and ...

Страница 15: ... ground the unit use a bolt already on the unit or screw it onto the base The operator safety can be ensured by either a belt guard or a factory mounted micro switch on the fan section door The electrical connection of this micro switch made by the contactor will cut off the electrical feeding to the motor and stop the fan motor group when the door of the fan section is opened Motor connection As ...

Страница 16: ...teel Recommended fuse size Unit alone aM gI A 8 16 8 16 8 16 8 25 8 25 Unit with electric heater gI A 16 2kW 25 4kW 40 230V 3 16 400V 3 20 3 25 3 25 1 Conditions Water entering leaving temperature 7 12 C Air inlet temperature 27 19 C DB WB Nominal air flow 2 Conditions Water entering leaving temperature 50 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 ...

Страница 17: ...e access To access the Frostat frame if present it is necessary to remove the small side panel provided with a handle see Figure 10 Remove the black gasket placed around the frostat frame Remove the screws that fix the panel Using the handle remove the frostat panel Access the frostat frame sliding it on the side of the unit Figure 10 Frostat frame access 1 Panel gasket 2 Screws 3 Frostat panel wi...

Страница 18: ...inlet temperature 20 C DB Nominal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is taken in the room containing the blower unit Heat exchanger operating limits FWD water temperature max 100 C absolute service pressure min 1 bar max 11 bars Accessories Hot water coil water temperature min 2 C max 100 C absolute service pressure min 1 bar max 11 bars AH S...

Страница 19: ...igures 14 17 it is important to note that 1 The cooling coil sections and the evaporative or honeycomb humidifier sections without recirculating pump are equipped with a condensate drain pipe Item 1 Figure 14 A B 2 For evaporative humidifier sections equipped with are circulation pump the drain pipe used typically for cleaning purposes item 3 Figure 16 A B needs to be connected to a shut off valve...

Страница 20: ...aving temperature 7 12 C Air inlet temperature 27 19 C DB WB Nominal air flow 2 Conditions Water entering leaving temperature 50 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water entering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is take...

Страница 21: ...2 61 66 55 53 47 46 45 60 3 63 69 58 56 50 50 49 63 Intake Measurement conditions Measurements taken at the horizontal air intake Fan Power level in dB A per Hz frequency band Overall power Unit speed 125 250 500 1000 2000 4000 8000 dB A 1 56 55 55 53 46 45 42 57 FWD 08 2 63 62 60 60 53 53 53 64 3 66 65 63 62 56 55 57 67 1 62 58 55 58 51 48 44 61 FWD 10 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 5...

Страница 22: ...absolute service pressure min 1 bar max 11 bars AH SVX03C GB Figure 18 Figure 19 Pre start checklist Initially the complete unit and all components should be thoroughly cleaned and all dust and other deposits completely removed The unit must be maintained in a clean condition Prior to dispatch each unit is thoroughly checked Nevertheless as part of the commissioning procedure it is imperative to r...

Страница 23: ...erter settings vibration excessive noise lower efficiencies motor overheating If the inverter is removed and the mechanical issues do not persist the inverter settings must be reconfigured Inverter settings to verify can include attenuated resonance quadratic torque frequency regulation etc Unit connections All electrical water and duct work connections of the unit must be completed by a qualified...

Страница 24: ...that the entering air side of the filter is exposed to the contaminated air stream Refer to the certified submittals which maybe different If roll filters are used check that the filter unit drive motor and the switch control are working correctly Humidifiers The evaporative humidifiers with or without recirculating pump are provided with a water flow control valve During fan operation with the do...

Страница 25: ...ease the air volume by changing or adjusting the belt drive pulleys Please contact your localTrane sales office to get a proper belt drive selection CAUTION Do not increase the fan speed beyond the motor power rating allowed limit CAUTION Increasing the fan speed should be done only after a careful study of the operating point on the appropriate fan curve Contact your localTrane sales office for a...

Страница 26: ...s Hot water coil water temperature min 2 C max 100 C absolute service pressure min 1 bar max 11 bars AH SVX03C GB The regulating valve in the pressure side must be adjusted to the correct water quantity The water purging volume should be roughly equivalent to the amount of water evaporated from the system On request we will advise you in choosing the suitable volume Check the correct setting with ...

Страница 27: ... Module Plus can be selected This includes all the standard CCM features with the addition of Power Wiring A Starter Panel and the installation of a Free Issued Controller compatible with the BMS is to be installed If a different control is installed please refer to its user guide or manual Shipping The controls enclosure will normally be factory fitted on the fan section of the air handling unit ...

Страница 28: ...ned cable to the control panel One pair supplies power to the device and the other is the pressure signal from the device to the controller Outside temperature sensor The outside temperature sensor should be mounted on a Northfacing wall It requires a single pair of screened wires The sensor can be factory mounted in the fresh air inlet Other items are supplied loose on a project specific basis an...

Страница 29: ...mpressor start or run capacitors to discharge ForTrane provided variable frequency drives wait 20 minutes For other manufacturer s variable frequency drives or energy storing components refer to the appropriate manufacturer s literature for allowable waiting periods for discharge of capacitors Verify with an appropriate voltmeter that all capacitors are discharged Failure to disconnect power and o...

Страница 30: ... temperature 50 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water entering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is taken in the room containing the blower unit Heat exchanger operating limits FWD water temperature max 100 C absolute...

Страница 31: ...ponsibility for system cleaning Fan and motor Long term storage 3 months of a fan motor assembly may cause damage to the bearings brinelling in case of long term storage it is necessary to turn the fan wheel from time to time Every six months Check for soiling damage corrosion and any tendency to bind and clean as necessary Touch up any spot damage to the unit casing and the fan impeller using a z...

Страница 32: ... fuse size Unit alone aM gI A 8 16 8 16 8 16 8 25 8 25 Unit with electric heater gI A 16 2kW 25 4kW 40 230V 3 16 400V 3 20 3 25 3 25 1 Conditions Water entering leaving temperature 7 12 C Air inlet temperature 27 19 C DB WB Nominal air flow 2 Conditions Water entering leaving temperature 50 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water entering l...

Страница 33: ...3 66 65 63 62 56 55 57 67 1 62 58 55 58 51 48 44 61 FWD 10 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 62 58 55 58 51 48 44 61 FWD 12 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 66 65 65 65 57 50 46 68 FWD 14 2 73 72 69 71 64 59 57 74 3 78 76 73 75 69 64 63 78 1 68 72 64 64 56 52 50 69 FWD 20 2 76 76 68 71 65 61 61 75 3 78 79 71 74 69 66 66 78 AH SVX03C GB Belt tensioning The t...

Страница 34: ...s recommended to use a metal ruler instead of a string Correct position is showed on Figure 24 Figure 24 Pulley alignment Pulley removal Pulleys are generally mounted with a conic joint To remove pulleys follow the manufacturer s directions Pulleys not provided with a conic joint are mounted by forcing them onto the shaft To remove them heat the pulley hub and use a pulley extractor Belt replaceme...

Страница 35: ...ume and performance change WARNING If a damper or intake discharge hole is positioned on the bottom panel and the section is equipped with inspection access safety devices must be provided to cover the damper hole when entering in the section Note It is recommended to install the gauge or the differential pressure switch if necessary with a visible indicating light to have a constant control over ...

Страница 36: ...orrectly and that the water level is correct Adjust as necessary Depending upon the extent of water contamination the degree of hardness and water treatment any scale deposits or other impurities must be cleaned off from the air washers Any severe calcium deposits on components such as spray pipes droplet separators or strainers indicate that the treatment is inadequate Deposits on spray pipes str...

Страница 37: ... deposits must be removed Make sure the bypass damper if any is operating properly If a bypass damper is fitted maintain as suggested in above Dampers section Heat wheel Refer to the manufacturer s instructions for proper maintenance of the wheel wheel drive and motor The construction of the matrix is such that it is virtually completely self cleaning The rotor may be cleaned with pressurised air ...

Страница 38: ...0 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water entering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is taken in the room containing the blower unit Heat exchanger operating limits FWD water temperature max 100 C absolute service press...

Страница 39: ... 50 48 39 38 36 56 FWD 14 2 61 66 55 53 47 46 45 60 3 63 69 58 56 50 50 49 63 1 57 63 51 49 40 39 37 57 FWD 20 2 61 66 55 53 47 46 45 60 3 63 69 58 56 50 50 49 63 Intake Measurement conditions Measurements taken at the horizontal air intake Fan Power level in dB A per Hz frequency band Overall power Unit speed 125 250 500 1000 2000 4000 8000 dB A 1 56 55 55 53 46 45 42 57 FWD 08 2 63 62 60 60 53 5...

Страница 40: ...rmation please visit trane com or tranetechnologies com Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice We are committed to using environmentally conscious print practices 2021Trane AH SVX03C GB February 2021 Supersedes AH SVX03B_0114 Confidential and proprietaryTrane information ...

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