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18

88-4YCA4001-1A-EN

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Low voltage control wiring should not be run in conduit
with power wiring unless Class 1 wire of proper voltage
rating is used. Route the thermostat cable or equivalent
single leads of No. 18 AWG colored wire from the
thermostat subbase terminals through the rubber
grommet on the unit. See

“Step 2 — Determine Unit

Clearances,” p. 5

for the control entry (24V Entry)

location. Make connections as shown on

Table 9, p. 17

.

Do not short thermostat wires since this will damage
the control transformer.

Refer to the table below for recommended wire sizes
and lengths for installing the unit thermostat. The total
resistance of these low voltage wires must not exceed
one (1) ohm. Any resistance in excess of 1 ohm may
cause the control to malfunction because of the
excessive voltage drop.

Table 10.

Thermostat Wire Size and Maximum

Length

Wire Size

Maximum Length (Ft)

18

75

16

125

14

200

IIm

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ntt:: Upon completion of wiring, check all

electrical connections, including factory
wiring within the unit, and make sure all
connections are tight. Replace and secure
all electrical box covers and access panels
before leaving the unit or turning on the
power to the unit.

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Input ratings (BTUH) of these furnaces are based on
sea level operation and should not be changed at
elevations up to 2000 ft. If the unit installation is from
2000 to 8000 feet elevation, then change the burner
orifices to the size listed in

Table 11, p. 18

. Refer to

Table 12, p. 18

for orifice part numbers.

Table 11.

Orifice Twist Drill Size

Orifice Twist

Drill Size if

Installed at Sea

Level

Altitude Above Sea Level and Orifice Change Required for that Elevation

2000

3000

4000

5000

6000

7000

8000

32

33

34

35

35

36

36

37

33

35

35

36

36

37

38

38

37

38

39

39

40

41

42

42

49

50

50

50

51

51

51

52

52

52

53

53

53

53

53

54

From National Fuel Gas Code — Table F-4

Table 12.

Orifice Part Numbers

Drill Size

Part Number

Drill Size

Part Number

32

ORF01307

41

ORF01413

33

ORF0134

42

ORF01410

34

ORF01335

49

ORF01333

35

ORF01407

50

ORF01332

36

ORF01408

51

ORF01336

37

ORF01406

52

ORF01331

38

ORF01306

53

ORF01411

39

ORF01409

54

ORF01412

40

ORF01336

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Содержание 4YCA4024A1060A

Страница 1: ...uipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached t...

Страница 2: ...tr ri ic ca al l c cu ur rr re en nt t a ar re e g gr ro ou un nd de ed d I If f g gr ro ou un nd di in ng g w wi ir re es s s sc cr re ew ws s s st tr ra ap ps s c cl li ip ps s n nu ut ts s o or r...

Страница 3: ...Determine Unit Clearances 5 Step 3 Review Location and Recommendation Information 7 Step 4 Unit Installation 8 Step 5 Unit Startup 19 Sequence of Operation 21 Airflow Tables 23 Maintenance 25 Importan...

Страница 4: ...c ct t S Sh hi ip pm me en nt t 1 Check for damage after the unit is unloaded Report promptly to the carrier any damage found to the unit Do not drop the unit I Im mp po or rt ta an nt t To prevent da...

Страница 5: ...88 4YCA4001 1A EN 5 Step 2 Determine Unit Clearances Figure 1 Outline Drawing...

Страница 6: ...6 88 4YCA4001 1A EN Figure 2 Outline Drawing S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Страница 7: ...serviceability maximum capacity and peak operating efficiency 2 Refer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assemb...

Страница 8: ...oof There must be a weatherproof seal where the duct enters the structure 5 Do not expose the unit to direct roof water runoff 6 Seal all holes through exterior walls in accordance with local codes 7...

Страница 9: ...ure 4 Converting Horizontal to Down Airflow HORIZONTAL SUPPLY AIR COVER SHEET METAL SCREWS HORIZONTAL RETURN AIR COVER Figure 5 Lifting and Rigging Base of unit rest on top of curb r ails Drip lip on...

Страница 10: ...ta al ll la at ti io on n F Fr ra am me e M Mo ou un nt ti in ng g For rooftop applications using field fabricated frame and ducts use the following procedure 1 Prepare the hole in the roof in advanc...

Страница 11: ...and weatherproofed in accordance with local codes 11 Access and service clearances for the unit must be given careful consideration when locating the duct entrance openings Figures Step 2 Determine U...

Страница 12: ...w these guidelines for ductwork construction Connections to the unit should be made with three 3 inch canvas connectors to minimize noise and vibration transmission Elbows with turning vanes or splitt...

Страница 13: ...ol ll lo ow w t th he e s sa af fe et ty y w wa ar rn ni in ng g e ex xa ac ct tl ly y c co ou ul ld d r re es su ul lt t i in n s se er ri io ou us s i in nj ju ur ry y d de ea at th h o or r p pr r...

Страница 14: ...lt at pressures lower than 5 5 inches water column at the unit inlet If the supply line pressure is below the minimum supply pressure indicated on the unit nameplate contact the gas supply company Fol...

Страница 15: ...32 hex wrench or flat head screwdriver N No ot te e For manifold pressures and orifice sizes for gas with other BTU ratings contact the local gas utility Manifold pressure should be 3 5 inches water c...

Страница 16: ...on E El le ec ct tr ri ic ca al l C Co on nn ne ec ct ti io on ns s Electrical wiring and grounding must be installed in accordance with local codes or in the absence of local codes with the National...

Страница 17: ...supply agrees with equipment and heater nameplate 3 Low voltage wiring to be 18 AWG minimum conductor 4 The thermostat on the Gas Electric unit must provide a G signal in the cooling mode only During...

Страница 18: ...ring within the unit and make sure all connections are tight Replace and secure all electrical box covers and access panels before leaving the unit or turning on the power to the unit H Hi ig gh h A A...

Страница 19: ...t period of time install pressure gauges on the gauge ports of the discharge and suction line valves behind the Compressor access panel Check the suction and discharge pressures and compare them to th...

Страница 20: ...N No ot te e Blue smoke produced by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger This oil will burn off quickly 8 Set the th...

Страница 21: ...ignition has been achieved the delay to indoor fan on period begins timing and after approximately 45 seconds the indoor blower motor IDM will be energized and will continue to run during the heating...

Страница 22: ...hes High Limit switch protection device open Steady ON Normal Call for Heat 5 Flashes Flame sensed and gas valve not energized or flame sensed and no W signal 6 Flashes Flame Rollout Switch open 7 Fla...

Страница 23: ...47 255 263 270 277 283 289 294 Cooling High 0 CFM 1276 1229 1186 1137 1087 1039 994 950 913 874 WATTS 230 239 247 255 263 270 277 283 289 294 Heat Low 0 CFM 1116 1060 1006 950 898 849 805 760 723 668...

Страница 24: ...1408 1355 WATTS 483 499 514 528 543 557 568 583 592 601 Heat Low 0 CFM 1928 1876 1819 1764 1714 1660 1602 1543 1482 1437 WATTS 526 541 557 573 586 601 613 627 641 651 Heat High 0 CFM 1829 1769 1702 16...

Страница 25: ...ine these areas of the unit filters for cleaning or replacement motors and drive system components economizer gaskets for possible replacement safety controls for mechanical cleaning electrical compon...

Страница 26: ...26 88 4YCA4001 1A EN N No ot te es s...

Страница 27: ...88 4YCA4001 1A EN 27 N No ot te es s...

Страница 28: ...anstandardair com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer h...

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