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GLUE THE JOINER CAVITY
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7. Mix 1/2 oz. (14ml) of 30-minute epoxy. Use a mixing stick or
epoxy brush to apply epoxy to all four sides of the joiner cavity.
Insert the joiner into the cavity up to the centerline marked on the
wing joiner. Be sure you are installing the joiner to obtain the correct
direction for the dihedral. Quickly proceed to the next step.
APPLY EPOXY TO THE WING ROOT
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8. Apply epoxy inside the joiner cavity of the remaining wing
panel. Next, coat the wing root ribs on both panels. Quickly proceed
to the next step.
JOIN THE WING HALVES
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9. Assemble the two wing halves with the tightest seam possible.
No gaps should be showing between the two halves. Clean up any
excess epoxy from the outside of the wing using a paper towel and
rubbing alcohol. Use several strips of masking tape on both sides of
the wing to hold them securely together. Let the epoxy fully cure
before continuing.
SHAPE THE AILERON SERVO MOUNTING BLOCKS
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10. Locate the two aileron servo mounting blocks and position
them with the dihedral line up. Cut or sand the marked angle out of
the block. This angled side will be placed against the wing when the
servo tray is installed.
ASSEMBLE THE SERVO TRAY
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11. Glue the balsa aileron servo mounting blocks onto the aileron
servo tray using either 6-minute epoxy or medium CA. Make sure
that the angled side you just cut is facing away from the plywood
servo tray.
TEST FIT THE AILERON SERVO
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12. Test fit the aileron servo into the servo tray. Note that the notch
in the tray corresponds to the location of the servo lead wire. Enlarge
the opening in the servo tray, if needed, using a sharp hobby knife or
fine toothed file. There should be a gap of about 1/64" (.5mm)
between the servo and the servo tray when installed properly.
Remove the servo for the time being.
TRIM THE WING COVERING
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13. Hold the plywood aileron servo tray assembly over the hole
in the bottom of the wing. Trace the outside of the blocks with a
felt-tip marker, then remove the tray from the wing. Carefully remove
the covering within the lines using a sharp hobby knife with a new
blade, being careful not to cut into the balsa wing sheeting.
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