Basic Installation and Operation Guide
TE Series Digital Solid State Soft Starters 18 – 1250A
66 |
P a g e
3. Closed Loop Current (Torque) Ramping
provides smooth linear
acceleration of output torque. Ramp Time becomes the time from Initial
Torque and Current Limit settings. Output torque is constantly updated
using an internal PID feedback loop to provide a linear ramp, therefore
the available torque is maximized at any given speed. The best use of
this feature is for applications where rapid changes in torque may result
in load damage or equipment changes. Examples would be:
Long overland conveyors where belt stretching may occur.
Low pressure pumps where slight surges at the end-of-ramp may
pose mechanical problems.
Fans and mixers where blade warping is a problem.
Material handling systems where stacked products may fall over or
break.
This feature can be used with or without the Maximum Current Limit
setting.
To achieve Torque Ramping with the
TE Series
, set the Ramp Profile
(F010) to 0002 or 0004 (Current Ramp), and the Maximum Current Limit
setting (F014) to the desired level. Initial Torque setting comes from the
Initial Current function F012.
4. Current Limit Only (Current Step)
uses the Current Limit feature
exclusively without the benefit of soft starting by ramping the voltage or
current first (also known as
Pedestal Starting
). This will maximize the
effective application of motor torque within the limits of the motor. In this
mode, Initial Torque is set to maximum and Ramp Time is set to
minimum, so that the output current jumps to the Current Limit setting
immediately. Examples of when to use this mode are:
Applications with a severely limited power supply
When starting a difficult load such as a centrifuge or deep well pump
When the motor capacity is barely adequate without stalling or
overloading.
It is a good choice when other starting modes fail.
Since ramp times are set to minimum, this mode functions in either
Voltage Ramp or Current Ramp setting.
Ramp Parameter Descriptions
The following is a detailed descriptions of the individual settings that
make up each ramp profile.
Initial Torque (Initial Voltage or Initial Current)
.
These functions set the initial start point of either the Voltage Ramp or
Current Ramp as programmed in F010. Every load requires at least
some amount of torque to start from a standstill. It is not efficient to begin
ramping the motor from zero every time, since between zero and the
(WK
2
) breakaway torque level, no useful work is being performed. The
initial torque level should be set to provide just enough torque to make
the motor shaft begin to rotate, enabling the softest possible start and
preventing torque shock damage to the mechanical components. Setting
this function too high will not damage the starter, but may reduce or
eliminate the soft start advantages.
Initial Torque
Current Limit
Cu
rr
e
n
t
Time
Figure APP 1.3:
Curre nt / Torque Ramp
Ramp Time
At
Speed
Initial Torque
Current Limit
Cu
rr
e
n
t
Time
Figure APP 1.4:
Curre nt Ste p Starting
At
Speed
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