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Refrigerant piping

• Install the refrigerant pipe securely during the installation work before operating the air conditioner. If the compressor is 

operated with the valve open and without refrigerant pipe, the compressor sucks air and the refrigeration cycles is over 
pressurized, which may cause a injury.

• Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a crack in 

the flare nut after a long period, which may result in refrigerant leakage.

• Ventilate the air if the refrigerant gas leaks during installation. If the leaked refrigerant gas comes into contact with fire, toxic 

gas may be produced.

• After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows near a 

fire source, such as a cooking range, noxious gas may be generated.

• When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge the air 

completely so that no gases other than the refrigerant will be mixed in the refrigerating cycle. Failure to purge the air 
completely may cause the air conditioner to malfunction.

• Nitrogen gas must be used for the airtight test.
• The charge hose must be connected in such a way that it is not slack.
• If refrigerant gas has leaked during the installation work, ventilate the room immediately. If the leaked refrigerant gas comes 

in contact with fire, noxious gas may be generated.

Electrical wiring

• Only a qualified installer (*1) or qualified service person (*1) is allowed to carry out the electrical work of the air conditioner. 

Under no circumstances must this work be done by an unqualified individual since failure to carry out the work properly may 
result in electric shocks and / or electrical leaks.

• When connecting the electrical wires, repairing the electrical parts or undertaking other electrical jobs, wear gloves to 

provide protection for electricians and from heat, insulating shoes and clothing to provide protection from electric shocks. 
Failure to wear this protective gear may result in electric shocks.

• When executing address setting, test run, or troubleshooting through the checking window on the electrical control box, put 

on insulated heat-proof gloves, insulated shoes and other clothing to provide protection from electric shock. Otherwise you 
may receive an electric shock.

• Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and laws. Use 

of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage, smoking and / or a fire.

• Check that the product is properly earthed. (grounding work)

Incomplete earthing may cause electric shock.

• Do not connect the earth wire to a gas pipe, water pipe, lightning conductor, or a telephone earth wire.
• After completing the repair or relocation work, check that the ground wires are connected properly.
• Install a circuit breaker that meets the specifications in the installation manual and the stipulations in the local regulations 

and laws.

• Install the circuit breaker where it can be easily accessed by the agent.
• When installing the circuit breaker outdoors, install one which is designed to be used outdoors.
• Under no circumstances must the power cable be extended. Connection trouble in the places where the cable is extended 

may give rise to smoking and / or a fire.

• Electrical wiring work shall be conducted according to law and regulation in the community and installation manual.

Failure to do so may result in electrocution or short circuit.

• Do not supply power from the power terminal block equipped on the outdoor unit to another outdoor unit. Capacity overflow 

may occur on the terminal block and may result in fire.

• When carrying out electric connection, use the wire specified in the Installation Manual and connect and fix the wires 

securely to prevent them applying external force to the terminals. Improper connection or fixing may result in fire.

Test run

• Before operating the air conditioner after having completed the work, check that the electrical control box cover of the indoor 

unit and service panel of the outdoor unit are closed, and set the circuit breaker to the ON position. You may receive an 
electric shock if the power is turned on without first conducting these checks.

• When you have noticed that some kind of trouble (such as when an error display has appeared, there is a smell of burning, 

abnormal sounds are heard, the air conditioner fails to cool or heat or water is leaking) has occurred in the air conditioner, 
do not touch the air conditioner yourself but set the circuit breaker to the OFF position, and contact a qualified service 
person. Take steps to ensure that the power will not be turned on (by marking “out of service” near the circuit breaker, for 
instance) until qualified service person arrives. Continuing to use the air conditioner in the trouble status may cause 
mechanical problems to escalate or result in electric shocks or other failure.

• After the work has finished, be sure to use an insulation tester set (500 V Megger) to check the resistance is 2 M

Ω

 or more 

between the charge section and the non-charge metal section (Earth section). If the resistance value is low, a disaster such 
as a leak or electric shock is caused at user’s side.

• Upon completion of the installation work, check for refrigerant leaks and check the insulation resistance and water drainage. 

Then conduct a test run to check that the air conditioner is operating properly.

Explanations given to user

• Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know where 

the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the air conditioner.

• If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker to the OFF 

position, and contact a qualified service person (*1) to have the repairs done. Do not set the circuit breaker to the ON 
position until the repairs are completed.

• After the installation work, follow the Owner’s Manual to explain to the customer how to use and maintain the unit.

Relocation

• Only a qualified installer (*1) or qualified service person (*1) is allowed to relocate the air conditioner. It is dangerous for the 

air conditioner to be relocated by an unqualified individual since a fire, electric shocks, injury, water leakage, noise and / or 
vibration may result.

• When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe. Disconnecting 

the refrigerant pipe with the service valve left open and the compressor still operating will cause air or other gas to be sucked 
in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in rupture, injury or 
other trouble.

• Never recover the refrigerant into the outdoor unit. Be sure to use a refrigerant recovery machine to recover the refrigerant 

when moving or repairing. It is impossible to recover the refrigerant into the outdoor unit. Refrigerant recovery into the 
outdoor unit may result in serious accidents such as explosion of the unit, injury or other accidents.

(*1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”

CAUTION

New Refrigerant Air Conditioner Installation

This air conditioner adopts the new hfc refrigerant (R410A) which does not destroy ozone layer.

• The characteristics of R410A refrigerant are; easy to absorb water, oxidizing membrane or oil, and its pressure is approx. 

1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil has also been changed. 
Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating oil does not enter the 
refrigerating cycle.

• To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging port of the 

main unit and installation tools are changed from those for the conventional refrigerant.

• Accordingly the exclusive tools are required for the new refrigerant (R410A).

• For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust does not enter.

To Disconnect the Appliance from Main Power Supply.

• This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm.

The installation fuse (all type can be used) must be used for the power supply line of this conditioner.

5-EN

6-EN

Содержание MAP0601HT2DZG

Страница 1: ...01HT MCY MAP0601HT MCY MAP0401HTZ MCY MAP0501HTZ MCY MAP0601HTZ MCY MAP0401HTZG MCY MAP0501HTZG MCY MAP0601HTZG For commercial use Installation Manual English MCY MAP0401HT2D MCY MAP0501HT2D MCY MAP0601HT2D MCY MAP0401HT2DZ MCY MAP0501HT2DZ MCY MAP0601HT2DZ MCY MAP0401HT2DZG MCY MAP0501HT2DZG MCY MAP0601HT2DZG ...

Страница 2: ...matters relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or alternatively he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work The qualified installer who is allowed to do the refrigerant handling and piping work involved in installation re...

Страница 3: ... undertake work Wear protective gloves and safety work clothing during installation servicing and removal Do not touch the aluminium fin of the outdoor unit You may injure yourself if you do so If the fin must be touched for some reason first put on protective gloves and safety work clothing and then proceed Do not climb onto or place objects on top of the outdoor unit You may fall or the objects ...

Страница 4: ...are closed and set the circuit breaker to the ON position You may receive an electric shock if the power is turned on without first conducting these checks When you have noticed that some kind of trouble such as when an error display has appeared there is a smell of burning abnormal sounds are heard the air conditioner fails to cool or heat or water is leaking has occurred in the air conditioner d...

Страница 5: ...rigerant Accordingly exclusive tools are required for the new refrigerant R410A as shown below For connecting pipes use new and clean piping materials so that water or dust does not enter Required tools and cautions on handling It is necessary to prepare the tools and parts for installation as described below The tools and parts which will be newly prepared in the following items should be restric...

Страница 6: ...s feet There must be sufficient space for carrying in the unit A place where the drain water does not make any problem CAUTION 1 Install the outdoor unit at a place where discharge air is not blocked 2 When an outdoor unit is installed in a place that is always exposed to a strong wind like a coast or on a high story of a building secure a normal fan operation by using a duct or a wind shield 3 Wh...

Страница 7: ...t 3 Evacuate the air in the connecting pipes using VACUUM PUMP 4 Check gas leak at connected points For reference If a heating operation would be continuously performed for a long time under the condition that the outdoor temperature is 0 C or lower draining of defrosted water may be difficult due to freezing of the bottom plate resulting in a trouble of the cabinet or fan It is recommended to pro...

Страница 8: ...5 1 5 to 2 0 1 0 to 1 5 15 9 2 0 to 2 5 1 5 to 2 0 A 0 0 4 B Tightening of connecting part Unit N m Align the centers of the connecting pipes and tighten the flare nut strong as far as possible with your fingers Then fix the nut with a spanner and tighten it with torque wrench as shown in the figure As shown in the figure be sure to use a double spanner to loosen or tighten the flare nut of the va...

Страница 9: ...ecided at each capacity rank The maximum No of connectable indoor unit and the total value of capacity codes of the indoor units are also decided Connected section External size Internal size Standard outer dia of connected copper pipe Connected section Min thickness of coupling External size Internal size Min depth of insertion Oval value Standard outer dia Allowable difference C F K G 6 35 6 35 ...

Страница 10: ...lection of refrigerant piping for quiet place with PMV Kit No Piping parts Name Selection of pipe size Outdoor unit È 1st branching section Main pipe Size of main pipe Branching section È Branching section Branching pipe Pipe size between branching sections If the total capacity code value of indoor units exceeds that of the outdoor units apply the capacity code of outdoor units Branching section ...

Страница 11: ...from 1st branch to be named A NOTE Do not connect two or more indoor units to one PMV Kit Arrange one indoor unit and one PMV Kit set to 1 by 1 Allowable value Pipes Piping Length Total extension of pipe Liquid pipe real length 150 m L1 L2 L3 L4 a b c d e f g h I j k l m n Furthest piping length L 1 Real length 65 m L1 L3 L4 g n Equivalent length 80 m Max equivalent length of main pipe 50 m L1 Equ...

Страница 12: ...r the air purge at installation time Discharge of air in connecting pipes use Vacuum pump method from viewpoint of the protection of the earths environment For protection of the earth environment do not discharge the refrigerant gas in the air Using a vacuum pump eliminate the remaining air nitrogen gas etc in the unit If gas remains performance and reliability of the unit may be reduced After the...

Страница 13: ...on The refrigerant amount at shipment is indicated on the unit name plate Additional refrigerant charge R kg amount at site Real length of liquid pipe Additional refrigerant charge amount per liquid pipe 1m Table 1 Compensation by outdoor HP Table 2 Table 1 Table 2 L1 Ø9 5 10 m L2 Ø9 5 10 m L3 Ø9 5 5 m a Ø9 5 3 m Ø6 4 3 m c Ø6 4 4 m d Ø6 4 5 m NOTE If the additional refrigerant amount indicates a ...

Страница 14: ...upply capacity or inappropriate installation may cause a fire When connecting the installation wiring be sure that all fixing terminal are securely fixed Ensure earthling practice is correctly performed Grounding is necessary if earthling practice is incomplete an electric shock maybe caused CAUTION The installation fuse must be used for the power supply line of this outdoor unit Incorrect incompl...

Страница 15: ...arth leakage breaker Outdoor unit power supply N L 10 L N 10 50 90 Power cable Earth wire Power cable Terminal block Stripping length power cable Protective bush Accessory Cord clamp For Indoor unit power supply The outdoor unit has a separate power supply NOTE Power supply cord specification Cable 3 core 2 5 mm inconformity with Design 60245 IEC57 The connecting length indicated in the table repr...

Страница 16: ... 2 No 3 No 4 No 7 No 8 Connect each wire for controlling as shown below Wire specification quantity size of crossover wiring and remote controller wiring 1 The crossover wiring and central control wiring use 2 core non polarity transmission wires Use 2 core shield wires to prevent noise trouble In this case close connect the end of shield wires and perform the functional grounding for the end of t...

Страница 17: ...rth Earth Earth Earth Earth Option Outdoor power supply MCY MAP HT 1N 50 Hz 220 V 240 V MCY MAP HT2D 1N 60 Hz 220 V Central remote controller power supply 1N 50 Hz 220 V 240 V 1N 60 Hz 220 V Outdoor unit Indoor unit Remote controller Central remote controller Option Over current breaker Fuse switch Earth leakage breaker Main switch Pull box PMV Kit Option 7 Installation of outdoor unit When using ...

Страница 18: ...erformed by power ON only 5 To set up an address the air conditioner does not need to be in operation 6 Manual address setup is also available besides automatic setup Automatic address Setup from SW15 on the interface P C board of the outdoor unit Manual address Setup from the wired remote controller It is temporarily necessary to set up the indoor unit as a 1 1 using a wired remote controller Aut...

Страница 19: ...12 13 14 Line address SW13 SW14 1 2 3 4 1 2 3 4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 U2 U1 U3 U4 Relay connector For control wiring between indoor and outdoor For wiring of central control system 2 U 1 L08 U 1 flash Auto 1 Auto 2 Auto 3 U 1 U 1 flash U 1 U 1 light 8 When address setup has finished in all the systems turn off SW30 2 on the interface P C boards of the lines connected to the ide...

Страница 20: ...29 and 30 The address 29 and 30 cannot be set up in the outdoor unit Therefore if they are incorrectly set up a check code E04 Indoor outdoor communication circuit error will be displayed 2 When an address has been manually setup from the wired remote controller and you wish to set up a central control over the refrigeration system and setup the outdoor unit for each system using the following ste...

Страница 21: ...operates To select another system address 5 Push button to return to procedure 2 The indoor address of another line can be successively confirmed 6 Push button to finish the procedure 3 1 2 1 TEMP ON OFF SET TIME TEST FILTER RESET CL SAVE SWING FIX VENT UNIT LOUVER CODE No UNIT No R C No E D O M T E S R E M I T FAN SETDATA SETTING Operation procedure 1 2 3 End End VENT TEST TEST TEST 5 6 1 3 2 4 T...

Страница 22: ...ed from a wired remote controller 0099 is set up to line address indoor address and group address data from the wired remote controller For the setup procedure refer to the above mentioned address setup from the wired remote controller Method 2 Clear the indoor addresses in the same refrigerant system from the outdoor unit 1 Turn off the power of the refrigerant system to be returned to the status...

Страница 23: ...utdoor unit This air conditioner has a function which executes a test run by operation of the switches on the interface P C board of the outdoor unit This function is classified into Individual test run which performs a test run individually in each indoor unit and Collective test run which performs a test run for all the connected indoor units Individual test run Collective test run Procedure Ope...

Страница 24: ...quantity information IPDU communication error F04 TD1 sensor error F06 TE1 sensor error F07 TL sensor error F08 TO sensor error F12 01 TS1 sensor error TS1 sensor error F13 01 Compressor 1 TH sensor error F15 Outdoor temp sensor miswiring TE TL F16 Outdoor pressure sensor miswiring Pd Ps F23 Ps sensor error F24 Pd sensor error F31 Outdoor EEPROM error D600 A B D601 D602 D603 D604 H01 01 Compressor...

Страница 25: ... 24 MEMO ...

Страница 26: ... 25 MEMO ...

Страница 27: ... 26 MEMO ...

Страница 28: ... air conditioners is 0 3 kg m3 NOTE 1 If there are 2 or more refrigerating systems in a single refrigerating device the amounts of refrigerant should be as charged in each independent device For the amount of charge in this example The possible amount of leaked refrigerant gas in rooms A B and C is 10 kg The possible amount of leaked refrigerant gas in rooms D E and F is 15 kg NOTE 2 The standards...

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