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Contents

Safety ....................................................................... 4

General Safety ................................................... 4
Engine Emission Certification ............................. 4
Slope Indicator ................................................... 5
Safety and Instructional Decals .......................... 6

Setup ........................................................................ 9

1 Raising the Roll Bar ......................................... 9
2 Installing the Mower Deck ................................ 9
3 Adjusting the Left, Front Caster

Wheel.............................................................. 9

4 Checking the Tire Pressure .............................. 9
5 Checking the Fluid Levels .............................. 10
6 Reading the Manuals and Viewing the

Training Materials ......................................... 10

Product Overview ....................................................11

Controls ............................................................11
Specifications .................................................. 15
Attachments/Accessories ................................. 16

Before Operation ................................................. 16

Before Operation Safety ................................... 16
Adding Fuel ...................................................... 17
Using the Rollover Protection System

(ROPS) ......................................................... 18

Think Safety First.............................................. 20
Using the Safety-Interlock System .................... 20
Positioning the Seat.......................................... 22
Unlatching the Seat .......................................... 23

During Operation ................................................. 23

After Operation .................................................... 38

After Operation Safety ...................................... 38
Pushing the Machine by Hand .......................... 38
Transporting the Machine ................................. 38
Loading the Machine ........................................ 39

Maintenance ........................................................... 41

Recommended Maintenance Schedule(s) ........... 41

Daily Maintenance Checklist............................. 42

Pre-Maintenance Procedures .............................. 43

Pre-Maintenance Safety ................................... 43

Lubrication .......................................................... 44

Greasing the Bearings and Bushings ................ 44
Servicing the Mower-Deck Gear Box

Lubricant ....................................................... 44

Engine Maintenance ........................................... 45

Engine Safety ................................................... 45
Checking the Air Cleaner .................................. 45
Servicing the Engine Oil.................................... 46

Servicing the Diesel-Oxidation Catalyst

(DOC) and the Soot Filter .............................. 47

Fuel System Maintenance ................................... 48

Servicing the Engine Fuel Filter ........................ 48
Servicing the Water Separator ......................... 49
Cleaning the Fuel Tank ..................................... 49
Checking the Fuel Lines and

Connections.................................................. 49

Electrical System Maintenance ........................... 50

Electrical System Safety ................................... 50
Servicing the Battery......................................... 50
Storing the Battery ............................................ 50
Checking the Fuses .......................................... 50

Drive System Maintenance .................................. 51

Checking the Tire Pressure............................... 51
Replacing the Caster Wheels and

Bearings........................................................ 51

Cooling System Maintenance .............................. 52

Cooling System Safety ..................................... 52
Checking the Cooling System .......................... 52
Cleaning the Radiator ....................................... 53

Brake Maintenance ............................................. 53

Adjusting the Parking-Brake Interlock

Switch ........................................................... 53

Belt Maintenance ................................................ 54

Checking the Alternator-Belt Tension ................ 54

Controls System Maintenance ............................. 55

Adjusting the Control-Lever Neutral-Interlock

Switch ........................................................... 55

Adjusting the Control-Lever Neutral

Return ........................................................... 55

Adjusting the Traction Drive for Neutral ............. 56
Adjusting the Maximum Ground Speed............. 58
Adjusting the Tracking ...................................... 59

Hydraulic System Maintenance ........................... 60

Hydraulic System Safety................................... 60
Checking the Hydraulic System ........................ 60
Changing the Hydraulic Fluid And

Filter.............................................................. 61

Cleaning .............................................................. 61

Cleaning Under the Mower ............................... 61
Disposing of Waste........................................... 61

Storage ................................................................... 62

Machine............................................................ 62
Engine .............................................................. 62

Содержание Groundsmaster 7210 Series

Страница 1: ...Form No 3409 600 Rev B Groundsmaster 7210 Series Traction Unit Model No 30695 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3409 600 B...

Страница 2: ...y to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at w...

Страница 3: ...Safety 43 Lubrication 44 Greasing the Bearings and Bushings 44 Servicing the Mower Deck Gear Box Lubricant 44 Engine Maintenance 45 Engine Safety 45 Checking the Air Cleaner 45 Servicing the Engine Oi...

Страница 4: ...machine Keep children out of the operating area Never allow children to operate the machine Stop the machine and shut off the engine before servicing fueling or unclogging the machine Avoid sudden sta...

Страница 5: ...15 degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the r...

Страница 6: ...erate the machine near drop offs slopes greater than 15 degrees or water keep a safe distance from drop offs 2 Warning if the roll bar is lowered do not wear the seat belt if the roll bar is raised we...

Страница 7: ...lant under pressure 3 Warning do not touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operator s Manual decal120 9164 120 9164 1 Height of cut settings decal121 3...

Страница 8: ...h temperature shutdown 7 Parking brake Off 11 Start 4 High temperature warning 8 Neutral 12 Energize to Run ETR decal120 9196 120 9196 1 Forward 3 Slow 5 Reverse 7 Read the Operator s Manual for more...

Страница 9: ...ation of Conformity 1 6 Deck Installation Instructions 1 Read the manuals and view the training materials before operating the machine Use the remaining parts for the installation of attachments 1 Rai...

Страница 10: ...lic System Maintenance page 60 2 Check the engine oil level before and after starting the engine refer to Checking the Engine Oil Level page 46 3 Check the cooling system before starting the engine re...

Страница 11: ...to prevent accidental movement of the machine To engage the parking brake pull the parking brake lever rearward and up Figure 6 To release the parking brake push the parking brake lever forward and do...

Страница 12: ...ing Middle Button use this button to scroll down menus Right Button use this button to open a menu where a right arrow indicates additional content Note The purpose of each button may change depending...

Страница 13: ...About The About menu lists the model number serial number and software version of your machine Service Menu Item Description Hours Lists the total number of hours that the machine engine and fan have...

Страница 14: ...d Figure 9C Repeat this step until the last digit is entered and press the right button once more 4 Press the middle button to enter the PIN code Figure 9D Wait until the red indicator light of the In...

Страница 15: ...nsion or Weight Height with roll bar up C 183 cm 72 inches Height with roll bar down D 125 cm 49 inches Overall length F 253 cm 99 1 2 inches Overall width B 145 cm 57 inches Wheel base E 145 cm 57 1...

Страница 16: ...people to operate or service the machine Local regulations may restrict the age of the operator The owner is responsible for training all operators and mechanics Become familiar with the safe operatio...

Страница 17: ...o 1 D 2 D blend below that temperature Note Use of winter grade fuel at lower temperatures provides lower flash point and cold flow characteristics which eases starting and reduces fuel filter pluggin...

Страница 18: ...lt Ensure that the rear part of the seat is secured with the seat latch WARNING There is no rollover protection when the roll bar is in the down position Lower the roll bar only when absolutely necess...

Страница 19: ...the roll bar is in the raised and locked position Do not use the seat belt when the roll bar is in the lowered position Lowering the ROPS Lower the ROPS as shown in Figure 12 Note Push the bar forwar...

Страница 20: ...use hearing loss through extended periods of exposure Wear hearing protection when operating this machine Use protective equipment for your eyes ears hands feet and head G009027 1 2 g009027 Figure 15...

Страница 21: ...the seat engage the parking brake move the PTO switch to the OFF position and move the motion control levers to the NEUTRAL LOCK position Start the engine While the engine is running center either mot...

Страница 22: ...nt lever Changing the Seat Position You can move the seat forward and backward Position the seat where you have the best control of the machine and are most comfortable g031680 Figure 19 Changing the...

Страница 23: ...nits Keep clear of the discharge opening at all times Look behind and down before backing up to be sure of a clear path Use care when approaching blind corners shrubs trees or other objects that may o...

Страница 24: ...d down on hillsides Turf conditions can affect the stability of the machine Avoid turning the machine on slopes If you must turn the machine turn it slowly and gradually downhill if possible Do not tu...

Страница 25: ...ce the throttle control in the FAST position for best performance Always operate in the FAST throttle position when running powered attachments CAUTION The machine can turn very rapidly You may lose c...

Страница 26: ...deck lift switch raises and lowers the mower deck Figure 27 The engine must be running for you to use this lever 1 G020873 g020873 Figure 27 1 Deck lift switch To lower the mower deck push the deck l...

Страница 27: ...he roll pin in it lines up with the slots in the holes in the height of cut bracket and remove it Figure 30 3 Select a hole in the height of cut bracket corresponding to the height of cut desired inse...

Страница 28: ...f the soot filter so that filtered engine exhaust flows out the DPF The engine computer monitors the accumulation of soot by measuring the back pressure in the DPF If the back pressure is too high soo...

Страница 29: ...e power produced by the engine at different soot accumulation levels Engine Warning Messages Soot Accumulation Indication Level Fault Code Engine Power Rating Recommended Action Level 1 Engine Warning...

Страница 30: ...Warning Messages Ash Accumulation Indication Level Advisory or Fault Code Engine Speed Reduction Engine Power Rating Recommended Action Level 1 System Advisory g213865 Figure 33 Advisory 179 None 100...

Страница 31: ...that assist regeneration did not sufficiently reduce the soot level When the assist reset regeneration icon is displayed in the InfoCenter a regeneration is in progress During reset regeneration the c...

Страница 32: ...tion page 36 Passive DPF Regeneration Passive regeneration occurs as part of normal engine operation While operating the machine run the engine at full engine speed when possible to promote DPF regene...

Страница 33: ...eset regeneration is finished processing when the icon disappears from the InfoCenter Parked Regeneration g214713 Figure 39 Parked regeneration request icon The parked regeneration requested icon disp...

Страница 34: ...isplay the PIN indicator in the upper right corner of the display g212371 Figure 42 3 In the SERVICE MENU press the middle button until the DPF REGENERATION options displays and press the right button...

Страница 35: ...sage displays Figure 47 g212405 Figure 47 B The Waiting on message displays Figure 48 g212406 Figure 48 C The computer determines whether the regeneration runs One of the following messages displays i...

Страница 36: ...engine is warm wait The engine hot regeneration in progress percent complete 9 The parked regeneration is complete when the Regen Complete message displays in the InfoCenter Press the left button to...

Страница 37: ...n conditions Avoid Cutting Too Low If the cutting width of the mower is wider than the mower you previously used raise the cutting height to ensure that uneven turf is not cut too short Select the Pro...

Страница 38: ...appliances Keep all parts of the machine in good working condition and all hardware tightened especially blade attachment hardware Replace all worn or damaged decals Pushing the Machine by Hand Import...

Страница 39: ...emove the key engage the parking brake and close the fuel valve 5 Use the tie down loops on the machine to securely fasten it to the trailer or truck with straps chains cable or ropes Figure 54 g19131...

Страница 40: ...the ramp and the trailer or truck Ensure that the length of ramp is at least 4 times as long as the height of the trailer or truck bed to the ground This ensures that the ramp angle does not exceed 15...

Страница 41: ...he tire pressure Every 100 hours Check the alternator belt tension Every 150 hours Check the lubricant in the mower deck gearbox Every 200 hours Inspect the cooling system hoses and seals Replace them...

Страница 42: ...the air filter restriction indicator 1 Check the radiator and screen for debris Check for unusual engine noises 2 Check for unusual operating noises Check the hydraulic hoses for damage Check for flu...

Страница 43: ...etainers Pre Maintenance Safety Before adjusting cleaning repairing or leaving the machine do the following Park the machine on a level surface Move the throttle switch to the low idle position Diseng...

Страница 44: ...TO move the motion control levers to the NEUTRAL LOCK position and engage the parking brake 4 Move the throttle lever to the SLOW position shut off the engine remove the key and wait for all moving pa...

Страница 45: ...air cleaner body 2 Check the air intake system for leaks damage or loose hose clamps 3 Service the air cleaner filter when the air cleaner indicator shows red and service it more frequently in extrem...

Страница 46: ...s Checking the Engine Oil Level Service Interval Before each use or daily The engine is shipped with oil in the crankcase however the oil level must be checked before and after the engine is first sta...

Страница 47: ...ain plug 1 2 g021890 g021890 Figure 62 1 Engine oil drain plug 2 Oil filter 2 Remove the oil filter Figure 62 Apply a light coat of clean oil to the new filter seal before screwing it on Do not overti...

Страница 48: ...ion from fuel can burn you and others and can cause property damage Use a funnel and fill the fuel tank outdoors in an open area when the engine is off and is cold Wipe up any fuel that spills Do not...

Страница 49: ...Servicing the Water Separator Service Interval Every 400 hours Every 400 hours g031412 Figure 66 Cleaning the Fuel Tank Service Interval Every 2 years Remove and clean the in line strainers after drai...

Страница 50: ...st metal machine components causing sparks Sparks can cause the battery gasses to explode resulting in personal injury When removing or installing the battery do not allow the battery terminals to tou...

Страница 51: ...hever comes first Maintain the air pressure in the front and rear tires Figure 69 The correct air pressure is 124 kPa 15 psi in the rear tires and 103 kPa 25 psi in the caster wheels Uneven tire press...

Страница 52: ...rease fitting on the caster wheel and fill it with No 2 lithium grease Cooling System Maintenance Cooling System Safety Swallowing engine coolant can cause poisoning keep out of reach from children an...

Страница 53: ...psi compressed air Repeat from the front of the radiator and the other fan side Important Do not use water 3 After you thoroughly clean the radiator clean out debris that may have collected in the cha...

Страница 54: ...s out of the NEUTRAL LOCK position Note The engine should shut off If not check the adjustment that you made to the switch 7 Install the front panel Belt Maintenance Checking the Alternator Belt Tensi...

Страница 55: ...toward the lever until the distance between the lever and switch body is 0 4 to 1 mm 0 015 to 0 045 inch as shown in Figure 76 5 Secure the switch 6 Repeat steps 3 to 5 for the other lever 7 Install...

Страница 56: ...f adjustment is needed loosen the nut and jam nut against the yoke Figure 78 8 Applying slight rearward pressure on the motion control lever turn the head of the adjustment bolt in the appropriate dir...

Страница 57: ...e NEUTRAL LOCK position while you make any adjustments 6 Adjust the pump rod length on one side by rotating the hex shaft in the appropriate direction until the corresponding wheel is still or slightl...

Страница 58: ...Loosen the jam nut on the stop bolt for a control lever Figure 82 g004766 Figure 82 1 Stop bolt 3 Jam nut 2 Control lever 4 1 5 mm 0 060 inch 5 Thread the stop bolt all the way in away from the contro...

Страница 59: ...s to stop before leaving the operating position 3 Loosen the bolts securing the control levers Figure 83 g004919 Figure 83 1 Control lever 3 Bolts 2 Control lever post 4 Have someone push the control...

Страница 60: ...to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Seek immediate medical attention if fluid is injected into skin Injected...

Страница 61: ...ain plugs 7 Fill the reservoir to the proper level approximately 5 7 L or 6 US qt refer to Checking the Hydraulic System page 60 8 Start the engine and check for oil leaks Allow the engine to run for...

Страница 62: ...se touch up paint on painted areas that are scratched chipped or rusted Repair any dents in the metal body 7 Service the battery and cables as follows A Remove the battery terminals from the battery p...

Страница 63: ...Notes...

Страница 64: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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