background image

Maintenance

Recommended Maintenance Schedule(s)

Maintenance Service

Interval

Maintenance Procedure

After the first 8 hours

• Inspect the bagger belt.
• Inspect the bagger.

Before each use or daily

• Clean the hood screen.
• Clean the bagger.

Every 25 hours

• Inspect the bagger belt.

Every 50 hours

• Grease the idler arm.

Every 100 hours

• Inspect the bagger.

Cleaning the Hood Screen

Service Interval:

Before each use or daily

The screens need to be cleaned before each use. In wet grass
they will need to be cleaned more often.

1.

Disengage the power take-off (PTO) and set the
parking brake.

2.

Turn off the engine, remove the key, and wait for all
moving parts to stop before leaving the operating
position.

3.

Open the bagger hood.

4.

Clean the debris from the screen.

5.

Close the bagger hood.

Cleaning the Bagger and Bags

Service Interval:

Before each use or daily

The bagger needs to be cleaned daily.

1.

Wash the inside and outside of the bagger hood, bags,
tube, and the underside of the machine. Use a mild
automotive detergent to remove dirt.

2.

Make sure that you remove matted grass from all parts.

3.

After washing all parts, let them dry thoroughly.

Note:

With all parts installed, start and run the machine for

a minute to assist in drying.

Inspecting the Bagger Belt

Service Interval:

After the first 8 hours

Every 25 hours

The bagger belt tension needs to be checked after the first
8 hours and every 25 hours thereafter.

Check belts for cracks, frayed edges, burn marks or any other
damage. Replace damaged belts.

Replacing the Bagger Belt

1.

Disengage the PTO, move the motion control levers
to the N

EUTRAL

L

OCKED

position, and set the parking

brake.

2.

Stop the engine, remove the key, and wait for all moving
parts to stop before leaving the operating position.

3.

Loosen the belt-guide bolt (

Figure 38

).

4.

Remove the existing bagger belt.

5.

Install the new belt around the blower pulley (

Figure

38

).

6.

Install the belt between the fixed idler pulley and the
belt-guide bolt.

7.

Tighten the belt-guide bolt (

Figure 38

).

Figure 38

1.

Idler pulley

5.

Belt

2.

Mower-deck pulley

6.

Belt-guide bolt

3.

Spring

7.

Fixed idler pulley

4.

Peg

8.

Blower pulley

22

 

Содержание 78531

Страница 1: ...267 Rev A 48in or 52in E Z Vac Bagger Z400 Series Z Master Mowers Model No 78531 Serial No 315000001 and Up Model No 78532 Serial No 315000001 and Up Register at www Toro com Original Instructions EN...

Страница 2: ...No Serial No Figure 2 Bagger Serial Number 1 Bagger model and serial number location Model No Serial No This manual identifies potential hazards and has safety messages identified by the safety alert...

Страница 3: ...A heavy grass catcher could cause loss of control or overturn the machine Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can aff...

Страница 4: ...tional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 1 653558 98 5954 106 3339 11...

Страница 5: ...bagger belt into the blower assembly Blower assembly from Blower and Drive Kit 1 6 Spring from Blower and Drive Kit 1 Install the blower assembly 7 No parts required Adjust the flow baffle Upper tube...

Страница 6: ...the 8 bolts and nuts securing the rear of the heat shield to the engine straps and rear bumper Figure 4 Note Discard the bolts and nuts 2 Remove the 4 bolts washers and nuts securing the sides of the...

Страница 7: ...ition 6 Install the bagger bracket and heat shield to the rear of the engine straps and rear bumper with 8 new bolts 5 16 x 1 inch and 8 new flange nuts 5 16 inch as shown in Figure 9 7 Install the ba...

Страница 8: ...e 10 Note Save the bolts and flange nuts Figure 10 1 Bolt 4 Engine guard strap 2 Flange nut 5 Rear weight 3 Rear bumper Note Make sure to install the bagger bracket correctly as shown in Figure 11 Fig...

Страница 9: ...embly 2 Install the 2 clevis pins into the hood assembly and bagger mounting bracket Secure it with 2 hairpin cotters Figure 14 Figure 14 1 Hood assembly 3 Hairpin cotter 2 Bagger mounting bracket 4 C...

Страница 10: ...eded for this procedure 1 Bagger belt from Blower and Drive Kit Procedure 1 Loosen the belt guide bolt Figure 18 2 Install the belt around the blower pulley Figure 18 3 Install the belt between the fi...

Страница 11: ...you remove the grass chute 1 Remove the side discharge chute from the mower deck Figure 19 1 Bolt 5 Spring installed 2 Spacer 6 Grass deflector 3 Locknut 7 L end of spring place behind deck edge befo...

Страница 12: ...e Flow Baffle No Parts Required Procedure 1 Swing the lever up to loosen the cam lock Figure 24 2 Align the flow baffle and cam lock in the slot to the edge of the blower assembly 3 Swing the lever ba...

Страница 13: ...ening and pull it back out so that the rubber seal is protruding out Figure 25 Figure 25 1 Upper tube 3 Bagger hood 2 Bagger opening 6 With the hood in the down position and the right hand bag removed...

Страница 14: ...top and bottom of the blower housing Figure 29 1 Blower assembly 3 Latch 2 Lower tube 10 Make sure that the mower deck is in the lowest height of cut position and the mark on the upper tube is still...

Страница 15: ...r tube from the blower 13 Join the upper and lower tubes with 3 bolts 10 x 3 4 inches 3 flat washers 7 32 inch and 3 locknuts 10 as shown inFigure 31 Figure 31 1 Lower tube 4 Locknut 10 2 Upper tube 5...

Страница 16: ...2 inches 2 Locknut 3 8 inch 4 Washer 3 8 inch Procedure To comply with ANSI OPEI B71 4 2012 Standard add front weight to the machine CAUTION The bagger adds a lot of weight to the rear of the machine...

Страница 17: ...control 1 Install 2 bolts 3 8 x 3 inches and 2 washers 3 8 inch to the frame under the foot rest Figure 34 2 Install the weights with the decal facing the front to the bolts with 2 washers 3 8 inch an...

Страница 18: ...the engine off and wait for all moving parts to stop before clearing an obstruction from the bagging system Never do maintenance or repairs while the engine is running Set the parking brake WARNING Wi...

Страница 19: ...37 1 Bag 2 Bottom handle 6 Repeat for the other bag 7 Install the bag tab into the notch in the bagger support frame Do this for both bags 8 Lower the bagger hood over the bags 9 Latch the bagger hoo...

Страница 20: ...Deflector DANGER Without the grass deflector discharge cover or complete grass catcher assembly mounted in place you and others are exposed to blade contact and thrown debris Contact with rotating mo...

Страница 21: ...he bagger If this happens the tube and blower may plug To avoid plugging the bagging system mow the grass at a high height of cut then lower the mower to your normal cutting height and repeat the bagg...

Страница 22: ...ide of the machine Use a mild automotive detergent to remove dirt 2 Make sure that you remove matted grass from all parts 3 After washing all parts let them dry thoroughly Note With all parts installe...

Страница 23: ...ry 100 hours After the first 8 hours Inspect the bagger attachment after the first 8 hours of operation and 100 hours thereafter 1 Disengage the PTO move the motion control levers to the neutral locke...

Страница 24: ...ess you install a cover plate a mulch plate or a grass chute and catcher Make sure that the grass deflector is in the down position 1 Remove the locknut bolt spring and spacer holding the deflector to...

Страница 25: ...er to Inspecting the Bagger page 23 3 Make sure the bags are empty and thoroughly dry 4 Check the belt for wear or cracks 5 Store the machine in a clean dry place out of direct sunlight If you must st...

Страница 26: ...y the hopper 1 The bags are too full 1 Dump more frequently 2 The engine speed is low 2 Always operate the bagger at full throttle 3 Grass is too wet 3 Cut grass when it is dry 4 Grass is too long 4 C...

Страница 27: ...Notes 27...

Страница 28: ...Notes 28...

Страница 29: ...Notes 29...

Страница 30: ...Bagger 2006 42 EC 2000 14 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national aut...

Страница 31: ...3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order...

Страница 32: ...the Service Dealer s analysis or with the assistance provided contact us at RLC Customer Care Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington MN 55420 1196 888 865 5676 U S Cust...

Отзывы: