8
3.
Route down the forward, left corner of the engine
compartment to the left round hole in the Cross
Member on the Vehicle Frame. The male three pin
connector should be positioned at the hole in the
Cross Member. Route the Wiring Harness to the
back of the Vehicle along the retainer rings on the
left side of the Vehicle Main Frame. The Brake
Connectors should be positioned in the middle at
the back.
Route the leads for the Right and Left Boom Lift
Actuators along the Boom Wing Feed Hoses out
to where the Actuators will be located.
4.
Secure the Wire Harness, with plastic cable ties,
to the Vehicle Frame.
ELECTRIC BOOM EXTENSION
LIFTS:
1.
Assemble the Boom Extension Electric Lift
Adjustment Links onto the Left and Right Booms
using 1/2" x 8" hex hd. cap screws and locknuts.
Assemble Electric Actuators onto the Extension
Breakaway Pivots using the 1/2" x 5" hex hd. cap
screws and locknuts. Connect the other end of the
Actuator to the Actuator Adjustment Link using the
1/2" x 2" hex hd. cap screws and lock nuts. FIG.
13.
NOTE: The locknuts should only be tight
enough to retain the cap screws, allowing the
Actuator and Actuator Adjustment Link to pivot
freely.
Ensure that the Actuator Drive Motors are on
top.
2.
Make a trial connection by plugging single
terminals into the Actuator Plug, to check the up
and down motion and the right and left control at
the Boom Switches.
3.
When all connections are correct, disconnect
the terminals and slide them into the corresponding
slots of the plastic connectors and connect to
Actuator Plugs.
4.
Apply silicone sealer at connection and on the
back side of all plugs at wire entry.
IMPORTANT: The Electric Boom Extension
Lifts must be properly adjusted to operate
correctly. Improper adjustment could damage
the Boom.
FIG. 13
1. Boom Extension
4. Jam Nut
(Left Shown)
5. Actuator Adjuster T
2. Actuator
3. Actuator Adjustment Link
1
2
3
4
5
5.
Use the Up/Down switches to raise the Boom
Extension to the upright position until the Stop on
the front corner of the Boom Extension just makes
contact with the contact pad on the Center Boom.
6.
Measure the length of the Actuator. It should be
17-1/8" + 1/16" from the face of the Actuator Front
Housing to the center of the cap screw. (FIG. 14.)
7.
If the measurement is incorrect remove the hex
hd screw that attaches the Actuator Link to the
Actuator, loosen the Jam Nut and rotate the Actuator
Adjustment Link to change the length to the
specification. Replace the hex hd screw and nut
ensuring that the link can pivot freely.
Retighten the Jam Nut, ensuring that the Actuator
Link rests squarely on the Actuator Link Stop in the
raised position.
NOTE: If the Actuator has more than the above
specification this will bend the frame of the
Extension Boom when the Actuator is fully
contracted. Less than specification will cause
excessive movement during vertical transport.
The adjustment of the Electric Boom
Extension Lifts requires that the
Actuator be separated from the
Actuator Adjustment Link which leaves
the Boom Extension unsupported.
An unsupported Boom Extension could
fall and cause personal injury or death.
Use additional support for the Boom
Extension when adjusting the Electric
Boom Extension Actuator.
It is recommended that the Boom
Extension Electric Lift adjustments be
done with two people.
CAUTION
!
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