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Maintenance Procedure Maintenance Interval & Service

✝

Initial break in at 8 hours

‡Initial break in at 50 hours

De-carbon the combustion chamber
Torque head bolts and adjust valves
Service the spark plugs

Change hydraulic fluid
‡Check engine RPM (idle and full throttle)

Maintenance Schedule

Replace moving hoses
Replace safety switches
Fuel tank—drain and flush
Replace the fuel filter
Hydraulic tank—drain and flush

Replace the hydraulic filter
Adjust the clutch
Change the hydraulic fluid filter

Service the air filter cartridge

✝

Change the engine oil filter

✝

Torque the wheel lug nuts

Replace the fuel filter

✝

Change the engine oil

Service the air filter pre cleaner

✝

Check alternator fan belt tension

Check battery fluid /connections
Lubricate grease fittings

Every

400

hours

Every

800

hours

Every

200

hours

Every

100

hours

Every

hours

Every

hours

Recommendations

Items are recommended every 2000 hours

or 2 years, whichever occurs first.

Daily Maintenance Checklist

✓

Safety Interlock Operation

✓

Brake Operation

✓

Engine Oil & Fuel Level

✓

Air Filter Pre-cleaner

✓

Unusual Engine Noises

✓

Unusual Operating Noises

✓

Hydraulic System Oil Level

✓

Hydraulic Hoses for Damage

✓

Fluid Leaks

✓

Tire Pressure

✓

Instrument Operations

✓

Reel-to-Bedknife Adjustment

✓

Height-of-Cut Adjustment

✓

Cutting Unit Belt Adjustment

Maintenance

Содержание 02000 GROUNDS PRO 2000

Страница 1: ... MODEL 02001 80001 AND UP MODEL 02002 80001 AND UP GROUNDS PRO 2000 The TORO Company 1998 To understand this product and for safety and optimum performance read this manual before starting operation Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol ...

Страница 2: ...o keep your machine operating properly Keep your TORO all TORO Buy genuine TORO parts and accessories SAFETY INSTRUCTIONS 3 5 SYMBOL GLOSSARY 6 8 SPECIFICATIONS 9 10 BEFORE OPERATING 11 CONTROLS 14 OPERATION 16 MAINTENANCE 20 Training 1 Read the instructions carefully Be familiar with the controls and the proper use of the equipment 2 Never allow children or people unfamiliar with these instructio...

Страница 3: ...gage all blade attachment clutches and shift into neutral 4 Do not use on slopes of more than Never mow side hills over 5 Never mow uphill over 10 Never mow downhill over 15 5 Remember there is no such thing as a safe slope Travel on grass slopes requires particular care To guard against overturning do not stop or start suddenly when going up or downhill engage the clutch slowly and always keep th...

Страница 4: ...ve turn the fuel off at the conclusion of mowing Maintenance and Storage 1 Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition 2 Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark 3 Allow the engine to cool before storing in any enclosure 4 To reduce the fire hazard keep the engine silencer battery...

Страница 5: ...Safety Instructions 5 ...

Страница 6: ...glement implement input drive line Fingers or hand entangle ment chain drive Runover back over relevant machine to appear in dashed box Machine tipping riding mower Machine rollover ROPS relevant machine to appear in dashed box Stored energy hazard kickback or upward motion Hot surfaces burns to fingers or hands Hand arm entanglement belt drive Thrown or fly ing objects whole body exposure Thrown ...

Страница 7: ...rs Fast Slow Continuous variable linear Volume empty Volume full Machine travel direction forward rearward Control lever operating direction dual direction Control lever operating direction multiple direction Clockwise rotation Counter clock wise rotation Grease lubrication point Oil lubrication point Lift point Jack or support point Draining emptying Engine lubricat ing oil Engine lubricating oil...

Страница 8: ...l drive Power Take Off Power Take Off rotational speed Reel cutting element Reel cutting element height adjustment Traction Above working temperature range Drilling Manual metal arc welding Manual 0356 Water pump 0626 Keep dry 0430 weight Do not dispose in the garbage CE logo Engine coolant pressure Engine coolant f ilter Engine lubricating oil pressure Engine intake combustion air Engine intake c...

Страница 9: ... Frame All steel welded construction utilizing tubular and formed sheet metal sections Seat Standard cushion seat and optional deluxe suspension seat with arm rest and weight adjustment The seat is adjustable fore and aft Arm rest kit also available Lift System Category 0 A Frame mounting system connected to the tractor via parallel linkage One double acting 60 mm bore 140 mm stroke hydraulic cyli...

Страница 10: ...Rear Weight 2 Part No 24 5780 Gauge Bar Kit Part No 13 8199 Backlap Kit Part No 84 5510 Tire Chains Part No 82531 3 per kit SpeciÞcations 10 ...

Страница 11: ...LINE POWERED PRODUCTS UNLEADED GASOLINE BURNS CLEANER EXTENDS ENGINE LIFE AND PROMOTES GOOD STARTING BY REDUCING THE BUILD UP OF COMBUSTION CHAMBER DEPOSITS LEADED GASOLINE CAN BE USED IF UNLEADED IS NOT AVAILABLE NOTE NEVER USE METHANOL GASOLINE CONTAINING METHANOL GASOHOL CONTAINING MORE THAN 10 ETHANOL GASOLINE ADDITIVES PREMIUM GASOLINE OR WHITE GAS BECAUSE ENGINE FUEL SYSTEM DAMAGE COULD RESU...

Страница 12: ...an cloth Insert the dipstick cap onto the filler neck then remove it and check the oil level Figure 4 1 Dipstick filler cap 4 If the level is not within 3 cm from the FULL mark on the dipstick add SAE 10W 30 engine oil to raise the level to the FULL mark Do not overfill 5 Install the dipstick filler cap onto the filler neck 6 Run the engine for one minute recheck the oil level and add more if need...

Страница 13: ...Before Operating 13 Figure 5 1 Bedknife adjusting knob ...

Страница 14: ...reel blades and with the traction pedal controls the machine s ground speed Choke Fig 8 To start a cold engine close the choke by moving the choke control upward to ON After the engine starts regulate the choke to keep the engine running smoothly As soon as possible open the choke by pulling it downward to the OFF position A warm engine requires little or no choking when starting Lift Lever Fig 8 ...

Страница 15: ... of the seat assembly outward Release the handle to lock the seat position Operator Weight Adjustment Turn the knob clockwise to increase tension counterclockwise to decrease tension Figure 10 1 Fore and aft lever 2 Weight adjustment lever Cutting Unit Lock up Lever Fig 11 Locks the rear cutting unit in the raised position Figure 11 1 Cutting unit lock up lever Fuel Valve Fig 12 Close the fuel val...

Страница 16: ...d check for oil leaks loose parts and any other noticeable malfunctions 6 To stop the engine move the throttle downward to the IDLE position move the PTO switch to OFF and turn the ignition key to OFF Remove the key from the switch to prevent accidental starting 7 Set the parking brake 8 Close the fuel valve before storing the machine OPERATING THE POWER TAKE OFF PTO The power take off PTO switch ...

Страница 17: ... towed for a very short distance TORO does not recommend this as standard procedure IMPORTANT Do not push or tow the traction unit faster than 3 to 5 kmh because the transmission may be damaged If the traction unit must be moved a considerable distance transport it on a truck or trailer 1 To push or tow forward the traction pedal must be fully depressed forward 2 To push or tow in reverse the trac...

Страница 18: ...l of permanent hearing damage TRANSPORT OPERATION Be sure the lift arms are fully raised and the transport bracket is installed and secured with the retainer Fig 13 Also lock the rear cutting unit in the raised position Fig 14 While operating on slopes and uneven terrain always reduce speed and use extreme caution before turning to reduce risk of tipping or losing control Watch carefully and avoid...

Страница 19: ...r reel to bedknife contact If no contact is evident turn the bedknife adjusting knob clockwise one click at a time until you feel or hear light contact 3 If you feel excessive contact turn the bedknife adjusting knob counterclockwise one click at a time until no contact is evident Then turn the knob one click at a time clockwise until light contact is felt and heard IMPORTANT Light contact is pref...

Страница 20: ...l filter Torque the wheel lug nuts Replace the fuel filter Change the engine oil Service the air filter pre cleaner Check alternator fan belt tension Check battery fluid connections Lubricate grease fittings Every 400 hours Every 800 hours Every 200 hours Every 100 hours Every 50 hours Every 25 hours Recommendations Items are recommended every 2000 hours or 2 years whichever occurs first Daily Mai...

Страница 21: ...st be lubricated daily when operating conditions are extremely dusty and dirty Dusty and dirty operating conditions could cause dirt to get into the bearings and bushings resulting in accelerated wear Lubricate grease fittings immediately after every washing regardless of the interval listed The traction unit bearings and bushings and the cutting unit lubrication points that must be lubricated are...

Страница 22: ...Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Maintenance 22 ...

Страница 23: ...ilter 3 Screw the filter on by hand until the gasket contacts the filter adapter then tighten 1 2 to 3 4 turn further DO NOT OVER TIGHTEN 4 Add oil to the crankcase refer to CHECK THE ENGINE OIL 5 Start the engine and check for leaks around the filter 6 Dispose of the oil properly SERVICING THE AIR CLEANER Fig 29 30 Service the foam pre cleaner after every 50 operating hours and the air cleaner ca...

Страница 24: ...er IMPORTANT Do not operate the engine without air the cleaner element because extreme engine wear and damage will likely result ADJUSTING THE THROTTLE CONTROL Fig 31 Proper throttle operation depends upon proper adjustment of the throttle control Before adjusting the carburetor assure the throttle control is operating properly 1 Loosen cable clamp screw securing the cable to the engine 2 Move the...

Страница 25: ... so the throttle lever is in the idle position against the idle stop screw and readjust the idle stop screw to bring speed to 1200 50 rpm 5 With the governor control lever in the governed idle position no tension on the high speed spring bend the idle spring anchor tang to attain a governed idle speed of 1400 50 rpm Shown with Air Cleaner Removed Figure 32 1 Governed idle spring anchor tang 2 High...

Страница 26: ...NG BRAKE Fig 34 If drive wheels do not turn when the brake lever is in the OFF position or the brake does not hold when the lever is in the ON position an adjustment is required 1 Move the brake lever to the ON position 2 Measure the distance between the disc brake actuating arm and the stop pin on the axle bracket assembly Distance should be less than 6 mm 3 If the distance is greater than 6 mm t...

Страница 27: ...Loosen the jam nuts and adjust the left and right steering stops to allow 6 mm clearance for steering arm in a full left and full right turn Tighten jam nuts ADJUSTING THE TRANSMISSION FOR NEUTRAL Fig 37 With the machine on a level surface and the parking brake disengaged the machine must not creep when the traction pedal is released If it does creep an adjustment is required 1 Park the machine on...

Страница 28: ... feeler gauge through the slots next to the studs 4 The correct disengaged clearance between the clutch plates is 0 23 0 30 mm It will be necessary to check this clearance at each of the three slots to ensure the plates are parallel to each other Figure 38 1 Clutch 2 Locknut 3 Adjustment slot CHANGING HYDRAULIC SYSTEM OIL Fig 39 40 The hydraulic system oil must be changed after every 400 hours of ...

Страница 29: ... hours of operation and thereafter every 200 hours of operation or yearly whichever comes first Use a genuine TORO oil filter for replacement 1 Remove the hydraulic oil filter from the mounting head 2 Apply a film of oil on the gasket Install the filter by hand until the gasket contacts the mounting head then tighten the filter an additional 3 4 turn 3 Start the engine and check for oil leaks Allo...

Страница 30: ...ell 4 Keep the top of the battery clean by washing it periodically with a brush dipped in ammonia or bicarbonate of soda solution Flush the top surface with water after cleaning Do not remove the fill caps while cleaning 5 Battery cables must be tight on terminals to provide good electrical contact 6 If corrosion occurs at terminals disconnect the cables negative cable first and scrape the clamps ...

Страница 31: ...ring the front height of cut pins and install them in the 6 mm setting as shown on height of cut plate to allow clearance between the roller and table 7 Position a 2 cm or thicker bar under the reel blades and against the front face of the bedknife Make sure the bar covers the full length of the reel blades 8 Check that the rear roller is level by inserting a piece of paper under each end of the r...

Страница 32: ...igher than the height of cut setting ADJUSTING THE BEDKNIFE PARALLEL TO THE REEL Fig 45 46 Floating or Fixed Cutting Units 1 Make sure the reel contact is removed by turning the bedknife adjustment knob counterclockwise Fig 45 Tip the cutting unit to gain access to the reel and bedknife Fig 46 Figure 45 1 Bedknife adjusting screw 2 On either end of the reel insert a long strip of dry newspaper bet...

Страница 33: ...the underside of the screw head engages the bedknife cutting edge Do this on both ends of the reel 4 Tighten the nuts securing the roller brackets IDENTIFICATION AND ORDERING MODEL AND SERIAL NUMBER The mower has two identification numbers a model number and a serial number The two numbers are stamped into a plate that is riveted to the frame In any correspondence concerning the mower supply the m...

Страница 34: ...e 34 Fold along line Align this edge with a vertical surface Tree building fence post pole etc Example Compare slope with folded edge T h i s i s a 2 0 S l o p e T h i s i s a 1 5 S l o p e 15 and 20 Slope Chart ...

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