background image

5

ARC RAYS

FIRE & EXPLOSIONS

SPARKS AND HOT METAL

CYLINDERS

FUMES AND GASES

ARC RAYS can burn eyes and skin; NOISE can damage hearing.

ARC RAYS from the welding process produce an intense heat

and strong ultraviolet rays that can burn eyes and skin. Noise

from some processes can damage hearing.

The WELDING operation can potentially cause fire or an

explosion as Sparks and spatter are emitted from thewelding

arc. The flying sparks and hot metal, weld spatter, hot

workpiece and hot equipment havepotential to cause fires

and burns. Accidental contact of the wire or electrode to

grounded metal objects may cause sparks, overheating or fire.

Chipping and grinding can cause flying metal. As welds cool,

they can throw off slag.

Cylinders can explode if damaged. Shielding gas cylinders

contain gas under high pressure. If damaged, a cylinder can

explode. Since gas cylinders are normally part of the welding

process, be sure to treat them carefully

FUMES and GASES can be hazardous to your health and

Welding produces fumes and gases. Breathing these fumes

and gases can be hazardous to your health.

1. Use a Welding Helmet or Welding Face Shield fitted with

proper shade or filter for the application, to protect your face

and eyes when welding or watching someone else weld.

2. Wear approved safety glasses. Side shields recommended.

3. Use protective screens and/or barriers, to protect others from

flash and glare and warn others not to watch the arc.

4. Wear protective clothing made from durable, flame resistant

material (eg: wool and leather) and appropriate foot protection.

5. Use approved ear plugs or ear muffs if the noise level is high.

6. Never wear contact lenses while welding.

1. Protect yourself and others from flying sparks and hot metal.

2. Do not weld where flying sparks can strike flammable material.

3. Remove all flammables within 35ft (10.7m) of the welding arc. If

this is not possible, tightly cover them with an approved

containment method.

4. Be alert that welding sparks and hot materials from welding

can easily go through small cracks and openings to adjacent

areas.

5. Watch for fire, and keep a fire extinguisher nearby.

6. Be aware that welding on a ceiling, floor, bulk-head or partition

can cause a fire on the hidden side.

7. Do not weld on closed containers such as tanks or drums.

8. Connect the work cable to the workpiece as close to the

welding area as practical, to prevent welding current from

traveling long, possibly unknown paths and causing electric

shock and fire hazards.

9. Do not use a welder to thaw frozen pipes.

1. Protect compressed gas cylinders from excessive heat,

mechanical shocks, and arcs.

2. Install and secure cylinders in an upright position by securing

them to a stationary support or equipment cylinder rack to

prevent falling or tipping.

3. Keep cylinders away from any welding or other electrical

circuits.

4. Never allow a welding electrode to touch any cylinder.

5. Use only correct shielding gas cylinders, regulators, hoses, and

fittings designed for the specific application;maintain them and

associated parts in good condition.

6. 6. Turn face away from valve outlet when opening cylinder valve.

7. 7. Keep the protective cap in place over the valve except when

the cylinder is in use or connected for use.

1. Wear an approved face shield, safety goggles. Side

shields recommended.

2. Wear proper body protection to protect skin.

1. Keep your head out of the path of fumes as best you can. Do not

breathe the fumes if it can be avoided.

2. If inside, ventilate the area and/or use exhaust at or as close to

the arc as possible to remove the welding fumes/gases.

3. If ventilation is poor, use an approved air supplied or filtered

respirator.

4. Read the Material Safety Data Sheets (MSDS’s) and the

manufacturer’s instruction for metals, consumables, coatings

and cleaners.

5. Work in confined space only if it is well ventilated, or while

wearing an air supplied or filtered respirator. Shielding gases

used for welding can displace air causing injury or death. Be

sure the breathing air is safe.

6. Do not weld in locations near flammable liquids (eg. degreaser,

paint, aerosol storage or cleaning chemicals), as the heat and

rays of the arc could react with vapours to form highly toxic and

irritating or flammable gases.

7. Do not weld on coated metals, such as galvanized, lead or

cadmium plated steel, unless the coating is removed from the

weld area, the area is well ventilated and if necessary, while

wearing an air supplied or filtered respirator. The coatings and

any metals containing these elements can give off toxic fumes if

welded.

8. Protect yourself and others from flying sparks and hot metal.

9. Do not weld where flying sparks can strike flammable material.

10. Remove all flammables within a 35ft (10.7m) of the welding arc.

If this is not possible, tightly cover them with an approved

containment method.

Содержание 351 SWF

Страница 1: ...TOPGUNWELDING COM AU Manual Guide 351 SWF 505 SWF 3 PHASE MIG WELDER W FEEDER...

Страница 2: ...This page has been intentionally left blank...

Страница 3: ...TION MACHINE SPECIFICATIONS GETTING STARTED CONTROLS AND FUNCTIONS MODE SELECTION FIXES AND FAULTS ACCESSORIES WIRING DIAGRAM WELDING TECHNIQUES PAGE 3 PAGE 7 PAGE 8 PAGE 11 PAGE 16 PAGE 17 PAGE 20 PA...

Страница 4: ...2...

Страница 5: ...In semi automatic or automatic wire welding eg MIG the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly installed or improperly grounde...

Страница 6: ...FOLLOW ALL MANUFACTURERS RULES ON OPERATING SWITCHES AND MAKING ADJUSTMENTS 11 ALWAYS WEAR PROTECTIVE CLOTHING WHEN WELDING GRINDING This includes Long sleeved shirt leather sleeves a protec tive apro...

Страница 7: ...able to the workpiece as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use a welder...

Страница 8: ...D AND UNDERSTAND THIS MANUAL BEFORE OPERATING THE WELDING PLANT PLEASE ONLY USE AUTHORIZED ACCESSORIES AND CHECK FOR CORRECT FITMENT BEFORE USE PLEASE DO NOT MODIFY MACHINE IN ANY MANNER AS THIS MAY V...

Страница 9: ...40 500 A 60 500A 100 400A Input Voltage V 415 A C 351SWF 50 60 Hz 50 350 A 60 350A 100 271A Assembled 90 Kg Assembled 90 Kg 0 6 1 6mm 0 6mm 1 6mm Assembled 345x245x155 Assembled 345x245x155 Frequency...

Страница 10: ...ctrode burns down If the lead is slung over your shoulder it allows greater freedom of movement and takes a lot of weight off your hand Be sure the insulation on your cable and electrode holder is not...

Страница 11: ...hine It is commonly used to weld large diameter electrodes in the flat and horizontal position and small electrode diameters in all positions The process is used to a lesse degree for welding stainles...

Страница 12: ...re Maintain at about 10mm stick out 2 Wire Feed Speed Increase in wire feed speed increases weld current Decrease in wire feed speed decreases weld current Travel Speed The speed at which the molten p...

Страница 13: ...re Feeder settings require some practice by the operator as the welding plant has two control settings that have to be balanced These are the Wirespeed control and the welding Voltage Control The weld...

Страница 14: ...omes much easier You can add much to your peace of mind by wearing a leather apron and gauntlets You won t be worrying then about being burnt or sparks setting your clothes alight Place the work so th...

Страница 15: ...tip towards the molten pool at the same rate as it is melting away At the same time the electrode has to move along the plate to form a bead The electrode is directed at the pool at about 20 from the...

Страница 16: ...M AROUND THE WORLD THESE INCLUDE GERMAN SIEMENS IGBT MODULES AND AMERICAN ALLOY MAGNETIC CORE AND DIODE MODULES IT HAS BEEN DESIGNED TO BE EASY TO USE PROVIDE STABLE AND SMOOTH WELDING PERFORMANCE AND...

Страница 17: ...AD TO POWER SOCKET 2 CONNECT INTERCONNECTING LEADS FROM WIRE FEEDER TO POWER SOURCE POSITIVE TO POSITIVE ETC 3 CONNECT EARTH LEAD TO POWER SOURCE AS REQ EITHER OR AND ATTACH TO WORKPIECE OR WORK BENCH...

Страница 18: ...16 Basic Wiring Diagram Power Source...

Страница 19: ...GAS FEED BUTTON 6 WATER AIR COOLING SELECTION BUTTON 7 2T 4T SELECTION BUTTON 8 PRE FLOW POST FLOW SOFT START AND BURNBACK SELECTION BUTTON 9 EURO TORCH CONNECTION SOCKET 10 SPOOL GUN CONNECTION SOCKE...

Страница 20: ...METER AND CURRENT ADJUSTMENT DIAL 12 WARNING INDICATION L E D LIGHT 13 POWER INDICATION L E D LIGHT 14 WELDING CURRENT AND PARAMETER DISPLAY 15 HOT START L E D INDICATOR 16 WELDING CURRENT L E D INDIC...

Страница 21: ...feeder door Ensure cooling mode is in gas air unless a water cooler is installed Preset trigger mode 2t or 4t Check that correct rollers for wire are installed and correctly fitted Check welding wire...

Страница 22: ...ial Amperage Wire speed 1 To Enter this mode you will need to first select the mode required listed on the inside of the wire feeder door and under the correct machine by depressing the large left han...

Страница 23: ...electrode clamp to the positive quick connection terminal and turn clockwise to tighten Check area for hazards CAUTION Make sure of the above connection for direct polarity welding for inverse revers...

Страница 24: ...ut off the supply power and wait for at least 5 minutes before carrying out the below DATE MAINTENANCE SHEDULE AND PROCEDURE DAILY CHECK CONDITION OF SWITCHES AND DIALS AND CHECK FOR CORRECT OPERATION...

Страница 25: ...E FAULTY POTENTIOMETER FAULTY BROKEN WIRE DRIVE MOTOR CIRCUIT FAULTY NO POWER OUTPUT CHANGE THE FUSE 5A 240V ON LEFT PANEL OPEN CASE CHECK CONNECTION AND OR REPLACE CHECK GUN TRIGGER FOR OPERATION CHA...

Страница 26: ...24 Electrical Schematic DIAGRAM...

Страница 27: ...RE THAT EXPOSURE TO DUST ACIDS CAUSTIC GASES AND OTHER CONTAMINANTS IN THE ENVIRONMENT ARE AS LOW AS POSSIBLE NOT INCLUDING THE WELDING PROCESS D PLEASE DO NOT EXPOSE MACHINE OR PACKAGING TO MOISTURE...

Страница 28: ...0 10 0 8 0 9mm Steel TGR30100809V Roller 30 10 0 9 1 2mm Flux TGR30100912F Roller 30 10 0 9 1 2mm Aluminium TGR30100912U Roller 30 10 0 9 1 2mm Steel TGR30100912V Roller 30 10 1 2 1 6mm Flux TGR301012...

Страница 29: ...s Auto Darkening Welding Helmet Shadow TGHTSHAD Cold Carbon TGHTCCARB Bionix TGHTBION Envious TGHTENVI Robot TGHTROBO Rich Smoke TGHTRICH TITAN Helmet Harness TGTHH TITAN Helmet Inner Lens Pk5 TGHLTI...

Страница 30: ...28...

Страница 31: ...29...

Страница 32: ......

Отзывы: