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TJM Pro Series Twin Compressor: Installation and User Manual 

For product warranty please refer to our website www.tjm.com.au 

File: F-31070 

Page 5 of  23 

23/02/2021 

 

 

Bill of Materials 

 

Item No. 

QTY 

Part Number 

Description 

F-30747 

TJM Pro Series Compressor Assembly 

ANS FUSE ASSEMBLY 

ANS Fuse Assembly 

5-PIN CONNECTOR FEMALE 

‘Delphi” Style 5

 Pin Connector Plug - Female 

F-14002 

Wiring Harness 

 Cabin 

F-30638 

Solenoid & Pressure Switch Harness 

013COMPVACTSWITCH 

Compressor Activation Switch Kit 

F-30798R 

Vertical Brace 

 Right Hand Side 

F-30798L 

Vertical Brace 

 Left Hand Side 

K3099 

M10 x 1.25 ZG 

 Nut Hex Nyloc 

10 

K0567 

M10 x 1.25 x 50 Hex Bolt 

 ZP DIN 

11 

12 

M8 FLAT WASHER 

Washer Flat M8 x 18 x 2.0 ZP 

12 

K0606 

M8 x 1.25 ZP 

 Nut Hex Nyloc 

13 

F-30772 

Bracket Backing Strip 

14 

F-31070 

013COMVPROT Owner’s M

anual 

15 

F-30893 

5mm x 23 OD x 11 ID Spacer 

16 

WSST-W13 

Washer Flat M10 x 34 x 3 

17 

K0533 

M8 x 1.25 x 30 Socket Button Head Screw 

18 

F-31390 

Base Bracket Drill Template 

19 

F-31397 

Vertical Wall Brace Drill Template 

 

 
 
 
 
 
 
 
 
 
 
 
 

Содержание 013COMPVPROT

Страница 1: ...Fitting Time 2hrs Horizontal Configuration or Vertical Configuration in open area 5hrs Vertical Configuration in confined area Treat any holes drilled into the vehicle body with rust preventative pain...

Страница 2: ...ase refer to our website www tjm com au File F 31070 Page 2 of 23 23 02 2021 Table of Contents 1 Compressor Specifications 3 2 Compressor Assembly 6 3 Vehicle Mounting 9 4 Wiring the Compressor System...

Страница 3: ...h Operation Off 120 PSI On 90 PSI Safety Relief Valve Opening Pressure 1070 kPa 155 PSI Hardware and Fittings Pro Locker Solenoid Pressure Switch ports 4 x BSPT ports 2 each side of air tank Tyre Infl...

Страница 4: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 4 of 23 23 02 2021 Exploded View...

Страница 5: ...essure Switch Harness 6 1 013COMPVACTSWITCH Compressor Activation Switch Kit 7 1 F 30798R Vertical Brace Right Hand Side 8 1 F 30798L Vertical Brace Left Hand Side 9 2 K3099 M10 x 1 25 ZG Nut Hex Nylo...

Страница 6: ...Kit or Bulkhead Fittings kits which can be purchased separately o Determine the desired mounting configuration for the compressor accessories and select the desired outlet ports there are 9 available...

Страница 7: ...Loctite 567 or sealant tape to one end of the threaded fitting of the accessory o Recommended installation positions for the Pro Locker solenoids are as shown o Other fittings can be installed on any...

Страница 8: ...the protective plug from the compressor inlet port o Screw the filter housing into the port NOTE Hand tighten only o To replace the filter elements pull the outer cover from the air filter assembly o...

Страница 9: ...e mounted only on rigid panels with a thickness of no less than 1 5mm o The Bracket Backing Strips F 30772 may be used for additional rigidity and shall be used if mounting to a panel less than 2 0mm...

Страница 10: ...o Alternativley if the drawer system has not yet been installed it may be easier to mount the compressor before installing the drawer system o Place the provided base bracket template F 31390 on the s...

Страница 11: ...the drilling process o All drilled holes shall be treated with a rust proof treatment o If mounting horizontally place the compressor in position over the drilled holes Use the supplied M8 Socket Butt...

Страница 12: ...washers M8 Nyloc nuts 5mm Spacer Washers if required to fasten the compressor onto the mounting panel and Vertical Braces o It is recommended that only one fastener at a time be fitted for ease of in...

Страница 13: ...nd User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 13 of 23 23 02 2021 4 Wiring the Compressor System Electrical Diagram Figure 1 TJM Pro Series Twin Vehi...

Страница 14: ...essor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 14 of 23 23 02 2021 Recommended Power Supply Harness Diagram Figure 2 Suggested Pow...

Страница 15: ...ables respectively along with Power Supply harness loom o Locate an accessory outlet or power outlet that supplies 12V DC and is powered when the vehicle ignition key in the ACC or ON position o TJM r...

Страница 16: ...tors in the desired location direction prior to mounting the compressor o The male 5 Pin connector is supplied unassembled o It is recommended that suitably qualified personell assemble the 5 Pin Conn...

Страница 17: ...m should be left behind the mounting face to fit the switch and wiring Note The Pro Locker actuator switches are supplied with the Pro Locker o Create 21 mm x 41 mm rectangular cut out for each switch...

Страница 18: ...in this time frame there is a leak in the system Complete the following to determine and control the source of the leak 5 While the compressor is pressurised spray soapy water on all the air fittings...

Страница 19: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 19 of 23 23 02 2021 Post installation notes...

Страница 20: ...mpressor will pressurize to 120 PSI and then automatically switch off o Connect the tyre chuck to the tyre valve to inflate The compressor with automatically restart to supply air once the tyre is con...

Страница 21: ...nd the specified duty cycle o TJM recommends using the compressor while the vehicle engine is running operating the compressor with the vehicle engine off can rapidly drain the battery o Discharged ai...

Страница 22: ...guide for field troubleshooting only If the compressor does not operate after taking these steps refer to a TJM distributor Problem Possible Cause Resolution Compressor does not run Thermal cut off s...

Страница 23: ...the compressor and Top Cover 2 x front and 4 x rear o Remove the top cover from the pair of compressors using the hex key to assist in lifting off the cover o The components can now be accessed o The...

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