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TJM Pro Series Twin Compressor: Installation and User Manual 

For product warranty please refer to our website www.tjm.com.au 

File: F-31070 

Page 21 of  23 

23/02/2021 

 

 

Operation Guide 

 

o

 

The compressor is designed for individual use, not for commercial or industrial applications. 

 

o

 

The compressor is fitted with a thermal cut-off switch. This switch protects the motor from 
overheating. If the compressor cuts-out, turn off the power switch and allow the compressor to cool 
for at least 45 minutes before attempting to restart. 

 

o

 

The compressor duty cycle is rated at 23°C. Higher ambient temperature will reduce the duty cycle. 

 

o

 

The duty cycle is rated over a 60-minute operating period. The compressor is not rated to run 
continuously beyond the specified duty cycle. 

 

o

 

TJM recommends using the compressor while the vehicle engine is running, operating the compressor 
with the vehicle engine off can rapidly drain the battery. 

 

o

 

Discharged air will contain moisture due to air humidity. When using the compressor in conjunction 
with an on-board air tank, TJM recommends installing a moisture trap before the air tank inlet and/or 
fitting the air tank with a drain valve. 

 

o

 

The compressor is fitted with a safety relief valve, set at factory to 155 PSI. The valve can also be 
manually opened to discharge air pressure by pulling on the ring at the top of the valve. It is 
recommended to discharge the air system after using the compressor. 
 

 

 

Safety Relief Valve 

 

 

o

 

The safety relief valve can be manually actuated 
by pulling on the ring at the top of the valve. 
 

o

 

Valve may be hot 

 use gloves while operating 

valve. 

 

o

 

DO NOT

 operate the compressor without the 

relieve valve installed. 

 

 
 

Содержание 013COMPVPROT

Страница 1: ...Fitting Time 2hrs Horizontal Configuration or Vertical Configuration in open area 5hrs Vertical Configuration in confined area Treat any holes drilled into the vehicle body with rust preventative pain...

Страница 2: ...ase refer to our website www tjm com au File F 31070 Page 2 of 23 23 02 2021 Table of Contents 1 Compressor Specifications 3 2 Compressor Assembly 6 3 Vehicle Mounting 9 4 Wiring the Compressor System...

Страница 3: ...h Operation Off 120 PSI On 90 PSI Safety Relief Valve Opening Pressure 1070 kPa 155 PSI Hardware and Fittings Pro Locker Solenoid Pressure Switch ports 4 x BSPT ports 2 each side of air tank Tyre Infl...

Страница 4: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 4 of 23 23 02 2021 Exploded View...

Страница 5: ...essure Switch Harness 6 1 013COMPVACTSWITCH Compressor Activation Switch Kit 7 1 F 30798R Vertical Brace Right Hand Side 8 1 F 30798L Vertical Brace Left Hand Side 9 2 K3099 M10 x 1 25 ZG Nut Hex Nylo...

Страница 6: ...Kit or Bulkhead Fittings kits which can be purchased separately o Determine the desired mounting configuration for the compressor accessories and select the desired outlet ports there are 9 available...

Страница 7: ...Loctite 567 or sealant tape to one end of the threaded fitting of the accessory o Recommended installation positions for the Pro Locker solenoids are as shown o Other fittings can be installed on any...

Страница 8: ...the protective plug from the compressor inlet port o Screw the filter housing into the port NOTE Hand tighten only o To replace the filter elements pull the outer cover from the air filter assembly o...

Страница 9: ...e mounted only on rigid panels with a thickness of no less than 1 5mm o The Bracket Backing Strips F 30772 may be used for additional rigidity and shall be used if mounting to a panel less than 2 0mm...

Страница 10: ...o Alternativley if the drawer system has not yet been installed it may be easier to mount the compressor before installing the drawer system o Place the provided base bracket template F 31390 on the s...

Страница 11: ...the drilling process o All drilled holes shall be treated with a rust proof treatment o If mounting horizontally place the compressor in position over the drilled holes Use the supplied M8 Socket Butt...

Страница 12: ...washers M8 Nyloc nuts 5mm Spacer Washers if required to fasten the compressor onto the mounting panel and Vertical Braces o It is recommended that only one fastener at a time be fitted for ease of in...

Страница 13: ...nd User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 13 of 23 23 02 2021 4 Wiring the Compressor System Electrical Diagram Figure 1 TJM Pro Series Twin Vehi...

Страница 14: ...essor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 14 of 23 23 02 2021 Recommended Power Supply Harness Diagram Figure 2 Suggested Pow...

Страница 15: ...ables respectively along with Power Supply harness loom o Locate an accessory outlet or power outlet that supplies 12V DC and is powered when the vehicle ignition key in the ACC or ON position o TJM r...

Страница 16: ...tors in the desired location direction prior to mounting the compressor o The male 5 Pin connector is supplied unassembled o It is recommended that suitably qualified personell assemble the 5 Pin Conn...

Страница 17: ...m should be left behind the mounting face to fit the switch and wiring Note The Pro Locker actuator switches are supplied with the Pro Locker o Create 21 mm x 41 mm rectangular cut out for each switch...

Страница 18: ...in this time frame there is a leak in the system Complete the following to determine and control the source of the leak 5 While the compressor is pressurised spray soapy water on all the air fittings...

Страница 19: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 19 of 23 23 02 2021 Post installation notes...

Страница 20: ...mpressor will pressurize to 120 PSI and then automatically switch off o Connect the tyre chuck to the tyre valve to inflate The compressor with automatically restart to supply air once the tyre is con...

Страница 21: ...nd the specified duty cycle o TJM recommends using the compressor while the vehicle engine is running operating the compressor with the vehicle engine off can rapidly drain the battery o Discharged ai...

Страница 22: ...guide for field troubleshooting only If the compressor does not operate after taking these steps refer to a TJM distributor Problem Possible Cause Resolution Compressor does not run Thermal cut off s...

Страница 23: ...the compressor and Top Cover 2 x front and 4 x rear o Remove the top cover from the pair of compressors using the hex key to assist in lifting off the cover o The components can now be accessed o The...

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