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9

  RL60-2 / 

Manual

Titgemeyer / 10342EN1121 / 1

English

10. Proper use

To ensure that all the corresponding 
safety measures are observed and that 
the riveting tool will work properly, the 
following is required:

 

— The system has to be used in compli-

ance with the tool’s technical data and 

specifications concerning the use, as

-

sembly, connection, environment and 
work conditions. These conditions are 
stipulated in the documents related to 
the order, user information (tags etc.) 
and in the documentation delivered 
with the system, which includes the 
operating instructions, as well as the 
maintenance and inspection instruc-
tions in this manual.

 

— The users have to act in compliance with 

local and system-specific conditions 

and pay corresponding attention to the 

operating hazards and specifications.

 

— All measures required for the main-

tenance of the tool, e.g. transport and 
storage, as well as the requirements 
for maintenance and regular inspec-
tion must be observed.

 

— Use only a safety quick coupler for 

permanent connection to the com-
pressed air sources 

 

— The mandrel collector must always 

be emptied as soon as it exceeds half 
load capacity

 

— Always set the riveting tool at the 

right angle (90°) to the assembly 
surface

Perpendicular positioning 
of the tool to the surface

K= clamping  
thickness

Compressed air supply

 

— For correct operation of the device, 

it is necessary to observe the range 
of inlet air pressure between the 
minimum and maximum permissible 
value of 6 – 7 bar. If necessary an 
appropriate pressure reduction valve 
has to be used. In case of non-com-
pliance, personal injury or damage to 
the device may occur.

 

— The pressure regulator must be equip-

ped with a filter unit for separating 

dirt and condensate from the air 
supply. In case the pressure regulator 

with a filter unit will not be used, it 

must be ensured that the compressed 
air cannot contain any dirt and/or 
condensate.

 

— The length between the air supply 

pressure regulator and the tool must 
not exceed 3m. 

 

— Used air supply hose must be re-

sistant to oil, liquids and operating 
conditions

 

— Used air hoses must have a 6 mm 

minimum inner diameter.

 

— Achieving the maximum force of the 

tool depends on compliance of the air 
inlet pressure

Содержание RL60-2

Страница 1: ...RL60 2 Riveting tool Operating manual Rivet tools tools for blind rivets ...

Страница 2: ... 2 General description 5 3 Scope of use 5 4 Occupational health and safety 8 5 Safety measures 8 6 Special safety advice 8 7 Basic tool equipment 9 8 Commissioning 9 9 Tool operation 10 10 Proper use 11 11 Requirements for compressed air 12 12 Riveting tool storage 12 Content ...

Страница 3: ...ents for operators 13 15 Tool modifications 13 16 Inspection plan 13 17 Inspection and maintenance 14 18 Troubleshooting 17 19 Technical parameters 17 20 Disposal of the riveting tool 17 21 Warranty 17 22 Package contents 18 23 List of Safety Pictograms 18 24 EC Declaration of conformity 19 ...

Страница 4: ...4 RL60 2 Manual Titgemeyer 10342EN1121 1 English ...

Страница 5: ...speed hydro pneumatic principle The tool is designed for precise setting of blind rivets It is equipped with a vacuum system for holding the rivet in the nosepiece in any position After riveting the mandrel will be collected in the mandrel collector The high speed pneumatic hydraulic tool is designed for setting one sided blind rivets from 4 to 6 4 mm and 6 4 mm structural rivets The tool is suita...

Страница 6: ...TTENTION Use the tool only after reading and un derstanding the operating instructions Do not operate with the tool if you are ill under the influence of drugs alcohol Do not use the tool when it is incom plete and when it has visible mecha nical defects Never aim the riveting tool at people and do not rivet without material Use the riveting tool only at working temperature ranging from 5 C to 45 ...

Страница 7: ... due to incorrect repair or due to using spare parts from other sources The warranty is deemed invalid in case of any repairs have been performed on the riveting tool leading to the damage of the riveting tool or the seals 7 Basic tool equipment Overview of RL60 2 basic tool equipment 1 Air connection 2 Mandrel collector 3 Balancer suspension attachment 4 Screw for oil refill 5 Nosepiece 6 Nosecap...

Страница 8: ...fit of the quick connectors no air dischar ge is audible Press and hold the air suction trigger 8 the riveting tool starts soaking air though the nosepiece Insert the mandrel of the rivet in the nosepiece 5 the rivet will be held in nosepiece by the air flow Move the tool with rivet to the alloca ted riveting position Press the trigger 7 the riveting tool performs the pulling movement pulling and ...

Страница 9: ...ermanent connection to the com pressed air sources The mandrel collector must always be emptied as soon as it exceeds half load capacity Always set the riveting tool at the right angle 90 to the assembly surface Perpendicular positioning of the tool to the surface K clamping thickness Compressed air supply For correct operation of the device it is necessary to observe the range of inlet air pressu...

Страница 10: ... C Maximum concentration mg m3 2 1 1 40 0 1 11 Requirements for compressed air ISO 8573 1 Note The stated maximum concentrations relate to 1 bar abs 20 C and 60 relative humidity The individual concentrations are proportionally higher when the pressure is higher than atmospheric pressure After long term storage After long term storage about 3 years replace the hydraulic oil before use The hydrauli...

Страница 11: ...of identifying and avoiding any potential risks in timely manner 15 Tool modifications No structural with this tool may not be dangerous for the operator when the re gulations in this manual have been read understood and followed The operator must follow the operations described in this document The maintenance and service work that is not described in these operating instructions may only be perf...

Страница 12: ...reased with corro sion inhibitor 17 Inspection and maintenance Jaws cleaning or replacement Jaws need to be cleaned once a day or after 2 000 rivets depends on the rivet quality In case of larger amounts of processed rivets cleaning is performed as needed The grips are subject to me chanical wear and have to be replaced as soon as they start slipping when the rivet mandrel is held Disconnect the t...

Страница 13: ...sepiece using wrench no 11 Then loosen the entire nosecap using Jaw case Nosecap Galvanized lock Disassembly of the nosecap Assembly of the nosepiece and nosecap Disassembly of the jaws wrench no 19 Remove the nosecap and manually unscrew the nosepiece Take the selected nosepiece and manu ally screw it onto the removed nosecap Mount the nosecap back onto the tool and tighten with wrench no 19 flat...

Страница 14: ...jaws grip it in the back It is always necessary to check if the pulling head does not collide with the nosepiece to prevent any damage Oil refilling Oil needs to be refilled when the wor king stroke is reduced during working process During oil refilling prevent dirt from entering the hydraulic system Disconnect the tool from the compres sed air Remove the nosecap see chapter jaws cleaning and repl...

Страница 15: ...meyer GmbH Co KG warrants that all power tools have been carefully manufactured and that they will be free from defect in material and workmans hip under normal use and service for a period of one 1 year This warranty applies to the first time purchaser of the tool for original use only Exclusions Normal wear and tear Perio dic maintenance repair and replacement parts due to normal wear and tear a...

Страница 16: ...earest you Titgemeyer GmbH Co KG will then replace free of charge any part or parts found by us to be defective due to faulty material or workmanship and return the tool repaired This represents our sole obligation under this warranty In no event shall Titgemeyer GmbH Co KG be liable for any consequential or special damages arising out of the purchase or use of this tool 22 Package contents 1 x ri...

Страница 17: ... position After riveting the mandrel will be collected in the mandrel collector The high speed pneumatic hydraulic tool is designed for setting one sided blind rivets from 4 0 to 6 4 mm and 6 4 mm structural rivets Manufacturer Titgemeyer Tools Automation spol s r o U Vodárny 1506 CZ 397 01 Písek IČ 60647761 Tel 420 382 206 711 info rivetec cz tta sales titgemeyer com We hereby declare that the pr...

Страница 18: ...18 RL60 2 Manual Titgemeyer 10342EN1121 1 English ...

Страница 19: ...19 RL60 2 Manual Titgemeyer 10342EN1121 1 English ...

Страница 20: ...Titgemeyer Tools Automation spol s r o U Vodárny 1506 39701 Pisek Tschechien T 420 382 206 711 E tta sales titgemeyer com W titgemeyer com ...

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