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Set-up

Set-up vm 200 Power Pack:

  1.   GM 2000 EAC Socket Outlet

  2.   Ground Connection Knob

  3.   Fuse

  4.   On/Off Switch

  5.   On/Off Indicator Lamp (Green)

  6.   High Voltage Indicator Lamp (Red)

  7.   Grounding Cable

  8.   Ground Washer

  9.   GM 2000 EAC Connecting Cable

Step 1: Attach the grounding cable (7). Remove the ground 

connection knob (2) and the ground washer (8). Put the ring 

terminal end of the grounding cable on the grounding stud and 

replace the ground washer (8) and the ground connection knob 

(2) securely. The end of the grounding cable with the spring clip 

is to be attached to the object being sprayed.

Step 2: Attach the GM2000 EAC Connecting Cable (9) to the 

Socket Outlet (1) on the Power Pack. Secure the cable in place 

by screwing the nut onto the threads of the power pack cable 

receptor.

Step 3: Plug power cord into a grounded 110 volt outlet.

Figure 4

POWER PACK

2

1

3

7

4

5

6

9

Power cord must remain intact.  Do not clip off 

ground pole or plug to fit a non-grounded socket.  

Static build-up will result which may cause an 

explosion.

Operation

  1.   Set the VM 200 Power Pack Switch to the “I” position (the 

green light turns on).

  2.   Adjust the fluid pressure to achieve maximum atomization.

  3.   If air assist is used, adjust air pressure regulator between 

10 & 30 psi.

  4.   Be sure all items within the spray area are well grounded 

— Refer back to Warnings — Electrostatic arcing may 

cause fire/explosion.

  5.   Test spray pattern and finish on a sample surface. Keep 

the spray 8 - 12 inches away from the work surface. 

Readjust fluid and/or air pressure to achieve the optimum 

atomization and spray pattern.

  6.   Use the Air Adjustment Knob (located at rear of the spray 

gun) to control the volume of air. For additional fine tuning 

rotate tip nut. (Round tip only).

  7.   For best results, move the entire arm while spraying, not 

just the wrist.

  8.   When Power Pack is turned on and the trigger on the 

spray gun is pulled, both the green light and the red light 

will be lit. The red light indicates the high voltage is on.

  9.   The electrostatic On/Off Switch is to be turned off when 

spraying into inside corners. With this switch in the “Off” 

position, the red light on the Power Pack will not be lit. (If 

the red light is lit with the electrostatic switch in the “Off” 

position, DO NOT USE - TAKE TO AN AUTHORIZED 

SERVICE CENTER FOR REPAIR.)

  10.   Lock the trigger on the spray gun after each use by turning 

the trigger lock knob (located at the rear of the spray gun) 

all the way to the right until it stops.

 

 

NOTE: The gm2000 Eac spray gun has a twostage 

trigger:

 

1.   Pulling the trigger part way - Only the air is on.

 

2.   Pulling the trigger all the way - Both air and fluid are 

on.

Содержание Stati-Kit 2000

Страница 1: ...ctions Please read and retain for reference Owner s Manual Do not use this equipment before reading this manual Stati Kit 2000 Electrostatic Spraying System Register your product online at www titantool com Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Model 0292003 ...

Страница 2: ...incompatible materials May cause property damage or severe injury prevention Some spray pumps prohibit the use of halogenated hydrocarbon solvents Halogenated hydrocarbon solvents such as methylene chloride and 1 1 1 Trichlorethane are not compatible with aluminum and may cause an explosion If you are not sure of a material s compatibility with aluminum contact your coatings supplier Halogenated h...

Страница 3: ...ly coating materials with a specific resistance of 50 3 5000 K Ohms If you are not sure of the specific resistance check with the coating supplier before using Introduction Introduction to Electro Static Spraying The spraying medium is atomized using a pneumatic or diaphragm pump and a booster air feed supply A high DC voltage up to 80 kV applied across the grounded component and the electrode fit...

Страница 4: ... BODY HANDLE WITH HIGH VOLT AGE GENERATOR AIR INLET PAINT FILTER TRIGGER FLUID INLET TIP ELECTROSTATIC ON OFF SWITCH VM 200 Electrostatic Power Pack The heavy metal case is water tight All external components and operating controls as well as the case finish are largely solvent resistant With the power switch on the green pilot lamp lights up Internal components now convert the supplied voltage in...

Страница 5: ... 2 Place the power pack mounting bracket assembly on any 1 diameter tube preferably as illustrated below 3 Align support clamps 5 with mounting bracket 1 using the other allen wrench provided attach the 2 pieces with the 4 1 4 lockwashers 6 and socket head screws 7 tightening down equally on both sides Typical Mounting Arrangement Airless Sprayer Figure 3 1 2 3 4 5 6 7 ...

Страница 6: ...s used adjust air pressure regulator between 10 30 psi 4 Be sure all items within the spray area are well grounded Refer back to Warnings Electrostatic arcing may cause fire explosion 5 Test spray pattern and finish on a sample surface Keep the spray 8 12 inches away from the work surface Readjust fluid and or air pressure to achieve the optimum atomization and spray pattern 6 Use the Air Adjustme...

Страница 7: ...l the cleaning operation has been completed all cleaning materials have been removed from spray area and spray area is free of any vapors produced by the cleaning operation If defects in the equipment are found DO NOT use until repairs are completed Clean equipment immediately after use NEVER IMMERSE SPRAY GUN IN ANY FLUID AT ANY TIME Flush out fluid passages with a cleaning solvent compatible wit...

Страница 8: ...al tool 4 When adjusting tip nut leave a gap for atomizing air between the air cap and tip body Assembly of flat spray tip If the round nozzle body is attached Figure 7 1 Remove tip body D from the spray gun body F Use the procedure described in Changing the round nozzle body Figure 7 Figure 8 G F H J D F 2 Mount tip G on the paint channel of the spray gun body F See figure 8 3 Place spray gun bod...

Страница 9: ...ront packing adjustment 1 If there is evidence of material leakage past the front seal 10 lightly tighten the packing nut 11 with the universal wrench Figure 10 Valve seal replacement To replace valve seals you must remove the entire valve rod 1 Actuate trigger 3 and unscrew trigger lock knob 2 remove the compression spring Figure 11 2 Remove screws holding trigger asembly in place and remove trig...

Страница 10: ...ON OFF switch is OFF 7 Fluid pressure too high 8 Air pressure too high 9 Electrode dirty or damaged 1 Air valve is faulty 1 Gun barrel nut is loose 1 Air hose not connected 2 No air supply 3 Wrong tip body fitted 4 Round tip nut screwed down too hard 5 Air channels in tip body or cascade blocked 1 Packings not tight enough 2 Packing faulty 1 Valve stem and valve seat dirty or faulty 1 No material ...

Страница 11: ... Titan Tool All rights reserved 11 Notes ...

Страница 12: ...12 Titan Tool All rights reserved Parts Listing GM 2000 EAC Figure 9 ...

Страница 13: ...4 Compression spring 9994248 25 Compressing element EAC 0179488 26 Locking nut 0179356 27 Double socket 9994627 28 Air hose 0128510 30 Connection adapter BSP 1 4 9983226 31 Connecting cable Call Factory 32 Connecting adapter M16x1 5 0097201 33 Hose cover 0179248 34 Flat head screw 9900808 35 Trigger 0179219 36 Cylindrical filter 9995611 37 Filter screw 0179383 38 Material connector 0179241 39 High...

Страница 14: ...0 0128559 21 50 021 50 0128561 26 50 026 50 0128562 31 50 031 50 0128563 36 50 036 50 Round tip Part Tip Orifice Size Volume Fan Number Marking 001 Inch oz Min Width 0132720 R11 2 0066 2 28 0178 0132721 R12 2 0080 3 07 0240 0132722 R13 2 0092 3 74 0292 0132723 R14 2 0104 4 77 0373 0132724 R15 2 0110 5 29 0413 0132725 R16 2 0115 6 02 0470 0132726 R17 2 0121 6 72 0525 0132727 R18 2 0126 7 30 0570 01...

Страница 15: ... Titan Tool All rights reserved 15 Notes ...

Страница 16: ...e information and assistance in making claims to the original manufacturers under their warranty 2 Normal wear and or defects caused by or related to abrasion corrosion abuse negligence accident faulty installation or tampering in a manner which impairs normal operation 3 Transportation costs and other incidental direct special or consequential damages or loss Any implied warranty of merchantabili...

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