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Table of Contents

Safety Precautions .................................................................2
Specifications .........................................................................3
General Description ...............................................................4
Operation ................................................................................4

Setup ....................................................................................4
Preparing to Paint .................................................................5
Painting .................................................................................5
Control Panel Indicators .......................................................5
Xact Digital Control System Operation .................................6
Pressure Relief Procedure ...................................................7

Spraying ..................................................................................8

Spraying Technique ..............................................................8
Practice .................................................................................8

Cleanup ...................................................................................9
Maintenance............................................................................9

General Repair and Service Notes.......................................9
Replacing the Motor ...........................................................10
Replacing the Gears ...........................................................10
Replacing the Transducer ...................................................11
Replacing the PRIME/SPRAY Valve ...................................11
Servicing the Fluid Section .................................................12
Replacing the Filters ...........................................................13

Troubleshooting ...................................................................14

Xact Digital Control System Error Messages .....................15

Parts Listings........................................................................20

Main Assembly....................................................................20
Skid Assembly ....................................................................21
Siphon Assembly ................................................................21
Fluid Section Assembly ......................................................22
Drive Assembly ...................................................................23
High Rider Cart Assembly ..................................................24
Labels .................................................................................24
Electrical Schematic ...........................................................24
Low Rider Cart Assembly ...................................................25
Accessories ........................................................................26

Warranty ................................................................................28

General Description

This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.

Operation

This equipment produces a fluid stream at
extremely high pressure. Read and understand
the warnings in the Safety Precautions section at
the front of this manual before operating this
equipment.

ON/OFF

Switch

Motor

Siphon

Tube

Xact Digital

Control System

(Optional)

Control

System

Cover

Pressure

Control

Knob

Oil Cup

Outlet
Fitting

Fluid
Section

Return
Hose

PRIME/
SPRAY
Valve

Setup

Perform the following procedure before plugging in the power
cord of an electric unit.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon

airless spray hose to the outlet fitting on the sprayer.
Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two

wrenches (one on the gun and one on the hose), tighten
securely.

Make sure all airless hoses and spray guns are

electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.

4. Make sure the pressure control knob is in its OFF position

in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with one tablespoon of piston seal lubricant

(Piston Lube).

IMPORTANT: Never operate unit for more than ten
seconds without fluid. Operating this unit without fluid
will cause unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp

minimum.

8. Plug the power cord into a properly grounded outlet at

least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test fluid in the fluid
section to prevent corrosion during shipment and storage.
This fluid must be thoroughly cleaned out of the system with
mineral spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray
gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure

control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to

the PRIME position.

5. Turn on the sprayer by moving the

ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds

to flush the test fluid out through the return hose and into
the waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

Min PSI

(Bar)

Max PSI