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Replacing the Motor

1. Perform the Pressure Relief Procedure and unplug the

sprayer.

2. Loosen and remove the four motor cover screws.

Remove the motor cover.

3. At the electronic pressure control (EPC) on the back off

the motor, disconnect the wire coming from the
potentiometer and the wire coming from the transducer.
Also, disconnect the two wires coming from the control
panel board (refer to the electrical schematic in the Parts
List section of this manual).

4. Remove the four control panel mounting screws. Pull

back the control panel for access to the control panel
board.

5. At the the control panel board, disconnect the two wires

coming from the motor (refer to the electrical schematic in
the Parts List section of this manual).

6. Loosen and remove the four motor mounting screws.
7. Pull the motor out of the pump housing.

8. With the motor removed, inspect the gears in the pump

housing for damage or excessive wear. Replace the
gears, if necessary.

9. Install the new motor into the pump housing.

10. Secure the motor with the four motor mounting screws.

11. Reconnect the wires (refer to the electrical schematic in

the Parts List section of this manual).

12. Position the control panel on the pump housing and

secure in position using the four control panel mounting
screws.

13. Slide the motor cover over the motor. Secure the motor

cover with the four motor cover screws.

Motor

Motor Mounting
Screw

Pump Housing

Front Cover

Front Cover Screw

Control

Panel

Control

Panel

Mounting

Screw

Motor Cover Screw

Motor Cover

Electronic

Pressure

Control

(EPC)

NOTE: If the motor will not dislodge from the pump

housing:
• Remove the front cover plate.
• Using a rubber mallet, carefully tap on the

front of the motor crankshaft that extends
through the slider assembly.

Replacing the Gears

1. Perform the Pressure Relief Procedure and unplug the

sprayer.

2. Loosen and remove the four motor cover screws.

Remove the motor cover.

3. At the electronic pressure control (EPC) on the back off

4. Remove the four control panel mounting screws. Pull

back the control panel for access to the control panel
board.

5. At the the control panel board, disconnect the two wires

coming from the motor (refer to the electrical schematic in
the Parts List section of this manual).

6. Loosen and remove the four motor mounting screws.
7. Pull the motor out of the pump housing.

8. Inspect the armature gear on the end of the motor for

damage or excessive wear. If this gear is completely
worn out, replace the entire motor.

9. Remove and inspect the 2nd stage gear for damage or

excessive wear. Replace if necessary.

10. Remove and inspect the gear and crank assembly for

damage or excessive wear. Replace if necessary.

11. Reassemble the pump by reversing the above steps.

During reassembly, make sure the thrust washer is in
place.

2nd Stage Gear

Thrust Washer

Gear and Crank

Assembly

Armature Gear

Motor

Electronic

Pressure

Control

(EPC)

Motor

Mounting

Screw

Pump Housing

Front Cover

Front Cover Screw

Control

Panel

Control

Panel

Mounting

Screw

NOTE: Refill the gear box in the pump housing with

five ounces of Lubriplate (P/N 314-171).

NOTE: If the motor will not dislodge from the pump

housing:
• Remove the front cover plate.
• Using a rubber mallet, carefully tap on the

front of the motor crankshaft that extends
through the slider assembly.

Содержание High Rider Basic

Страница 1: ...r s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference X Lock Theft Deterrent System Security Code Serial _ _ _ _ _ _ _ _ _ _ Model Numbers Skid Basic 765 3030 Skid Loaded 765 3035 High Rider Basic 765 3040 High Rider Loaded 765 3045 Low Rider Basic 765 3065 Low Rider Loaded 765 3070 ...

Страница 2: ...s injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions suppli...

Страница 3: ...quipment Do not use the hose as a strength member to pull or lift the equipment Do not lift by cart handle when loading or unloading Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an app...

Страница 4: ...e tighten securely Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer 4 Make sure the pressure control knob is in its OFF position in the black zone 5 Make sure the ON OFF switch is in its OFF position 6 Fill the oil cup with one tablespoon of piston seal lubricant Piston Lube IMPORTANT Never operat...

Страница 5: ...sassembly and cleaning of the sprayer s fluid section Painting 1 Place the siphon tube into a container of paint 2 Place the return hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob to the Min setting in the yellow zone 4 Move the PRIME SPRAY valve down to the PRIME position 5 Turn on the sprayer by moving the ON OFF switch to the ON position 6 Al...

Страница 6: ...essure and the PRIME SPRAY valve is in the SPRAY position either the spray tip is worn or the sprayer is in need of service repair 6 Titan Tool Inc All rights reserved Function Keys The function keys are numbered 1 4 Each key is labeled with an additional function as well 1 Menu Key Pressing the 1 key scrolls through the available menu screens or performs a function described on the active menu sc...

Страница 7: ...at startup Also when setting a security code for the first time the Enter Old Code Number screen will not appear SECURITY CODE SELECT 4 MENU 1 SET PSI 3000 ACTUAL PSI 2950 PRESSURE SELECT 4 MENU 1 SERVICE XXXHR RUN HOURS XX SERVICE TIME SELECT 4 MENU 1 ON TIME XXXXX XX RUN TIME XXXX XX JOB TIMERS SELECT 4 MENU 1 ON TIME XXXXX XX RUN TIME XXXX XX TIMERS SELECT 4 MENU 1 SER XXXXXXXXXX PRESS 1 FOR ME...

Страница 8: ...tial to an even finish Lap each stroke If you are spraying horizontally aim at the bottom edge of the preceding stroke so as to lap the previous pattern by 50 For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint When spraying with a shield hold it firmly against the surface...

Страница 9: ...t of the gun is clean 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store in a clean dry area IMPORTANT Do not store the unit under pressure NOTE For long term or cold weather storage pump mineral sprits through the entire system For short term storage when using latex paint pump water mixed with Titan Liquid Shield through the entire ...

Страница 10: ...t of the motor crankshaft that extends through the slider assembly 10 Titan Tool Inc All rights reserved Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor cover screws Remove the motor cover 3 At the electronic pressure control EPC on the back off the motor disconnect the wire coming from the potentiometer and the wire coming from...

Страница 11: ...manual 9 Using a wrench remove the transducer assembly from the pump block 10 Thread the new transducer assembly into the pump block Tighten securely with a wrench 11 Plug the new transducer wire into the transducer jumper refer to the electrical schematic in the Parts List section of this manual 12 Reassemble the pump by reversing steps 1 7 T Slot Pump Housing Pump Block Pump Block Mounting Screw...

Страница 12: ...od attached to the pump This will prevent the piston rod from rotating during disassembly of the outlet valve Outlet Valve Retainer Outlet Valve Seat Outlet Valve Ball Outlet Cage Crush Washer Piston Rod Foot Valve Housing Foot Valve Seat Foot Valve Ball Bushing Teflon O Ring Inlet Cage Foot Valve Seal Pump Block 12 Titan Tool Inc All rights reserved Repacking the Fluid Section 1 Remove the foot v...

Страница 13: ...lean or replace the seal 5 Slide the new or cleaned filter over the filter support spring with the adapter in place Push the filter into the center of the pump block 6 Slide the filter housing over the filter and thread it into the pump block until secure Pump Block Filter Spring Filter Housing Seal Filter Support Spring Filter Adapter NOTE The filter housing should be hand tightened but make sure...

Страница 14: ... service center 1 Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1 Replace hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came w...

Страница 15: ... screen appears when the transducer has become disconnected or is defective Take the sprayer to a Titan authorized service center for repair Check Motor Screen E3 The Check Motor screen appears when the motor or motor sensor is defective Take the sprayer to a Titan authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low i...

Страница 16: ...n chirurgie reconstructive de la main DANGER ÉMANATIONS DANGEREUSES Certains produits peintures solvants insecticides ou autres peuvent être nocifs s ils sont inhalés ou entrent en contact avec l organisme Les émanations de ces produits peuvent provoquer de graves nausées évanouissements ou empoisonnements MESURES PRÉVENTIVES Se servir d un masque ou d un respirateur s il y a risque d inhalation l...

Страница 17: ...tements aptes à protéger la peau et les cheveux du produit utilisé Ne pas utiliser le pistolet ou ne pas pulvériser de produits en présence d enfants à proximité Éloigner les enfants de l équipement en tout temps Ne pas s étirer ni ne travailler sur un support instable Toujours garder les deux pieds au sol pour rester en équilibre Se servir de la pression la plus basse possible pour vidanger l app...

Страница 18: ...os revestimientos inyectados directamente en la corriente sanguínea Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos PELIGRO VAPORES PELIGROSOS Las pinturas solventes insecticidas y demás materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo Los vapores pueden causar náuseas graves desmayos o envenamiento PREVEN...

Страница 19: ...del equipo en todo momento No se asome ni se pare sobre soportes inestables Mantenga siempre la posición firme y el equilibrio efectivos Use la presión más baja posible para enjuagar el equipo Manténgase alerta y mire lo que hace No utilice la unidad cuando se encuentre cansado o bajo la influencia de las drogas o el alcohol Para las aparatos eléctricas Desenchufe siempre el cable antes de trabaja...

Страница 21: ...rider 1 704 554 Fluid section assembly high rider 20 704 117 Socket screw 2 21 704 304 Pail hook high rider 1 22 763 552 Lock washer high rider 2 23 710 033 Hex screw high rider 2 24 702 239 Return hose high rider 1 25 755 225 Siphon tube high rider 1 26 730 334 Hose clip high rider 1 27 710 046 Inlet screen high rider 1 28 800 929 Fuse 15A not shown 1 704 555 Xact Digital Control System Kit inclu...

Страница 22: ... Install using o ring replacement tool P N 700 890 Fluid Section Assembly Skid Low Rider P N 704 537 High Rider 704 554 1 2 3 4 5 6 10 9 12 13 15 14 16 17 18 19 20 11 8 7 24 26 25 23 22 21 Install upper packing with raised lip and O ring facing down O Ring Raised Lip Install lower packing with the beveled edge facing up Beveled Edge 27 28 29 30 31 32 33 34 ...

Страница 23: ...oove pin 1 30 700 252 Cam base 1 31 700 721 Valve stem o ring Viton 1 700 897 Valve stem o ring Teflon optional 32 221 012 O ring Viton 1 33 222 012 O ring Teflon 1 34 700 537 Gasket 1 35 762 202 Packing tool not shown 1 704 560 Piston assembly includes items 8 13 704 586 Repacking kit includes items 2 3 7 9 10 11 15 17 and 19 Also included are packing grease P N 700 203 and piston guide tool P N ...

Страница 24: ...tion Quantity 1 704 544 Handle assembly includes items 2 5 8 and 9 1 2 590 504 Handle sleeve 2 3 590 507 Snap button 2 4 590 506 Handle washer 2 5 590 508 Roll pin 2 6 710 199 Plug 2 7 335 018 Plug 2 8 856 002 Lock washer 4 9 856 921 Screw 4 10 704 539 Cart weldment includes items 6 and 7 1 11 704 354 Spacer 4 12 704 353 Wheel 2 13 704 355 Cap 2 Labels Part Description 313 1638 Front cover label 3...

Страница 25: ...oll pin 2 3 704 354 Spacer 4 4 704 356 Wheel 2 5 704 355 Cap 2 6 335 018 Plug 2 7 763 549 Lock nut 2 8 704 641 Screw 3 4 2 9 773 918 Screw 2 10 704 307 Mounting bracket 2 Item Part Description Quantity 11 856 921 Screw 4 12 856 002 Washer 4 13 700 1043 Drip cup 1 14 700 674 Plug 2 15 590 506 Handle washer 2 16 590 508 Roll pin 2 17 590 507 Snap button 2 18 590 504 Sleeve 2 19 704 309 Handle 1 ...

Страница 26: ...0 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter NOTE Do not exceed the sprayer s recommended tip size Synergy Fine Finish Tips Perfect for all fine finish work Ideal for lacquers stain enamels urethane and clear top coats Increases standard tip life up to 80 Delivers up to a 27 finer atomization at lower pressures Increases transfer eff...

Страница 28: ... TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAI...

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