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pg. XXXIV

THERMOSTAT AT 42°C
Its function is critical for the following reasons: When the contact closes the heater / boiler powers up and the working cycle starts. Similarly,
when the contact opens the smoke exhaust stops.

EXPANSION TANK 2,5 l
This is a safety device intended to compensate for the increased volume of the water in the boiler caused by the increase in the water
temperature ( Note: this tank is a protection for the boiler only).

SAFETY THERMOSTAT WITH MANUAL RESET
When the temperature exceeds 98°C the pellet feed screw shut s down. A red light at the back of the appliance remains lit. Once the causes for
the overtemperature have been identified and remedied the appliance can be reactivated by unscrewing the plastic cover of the thermostat
located at the back of the appliance and pressing the button (the heater / boiler temperature must be below 73 °C).

GLOW PLUG
It is activated in the START phase. Heats the air to 800°C, which assist the first combustion of the pellet s present in the brazier.

BOILER PRESSURE GAUGE 0-4 bar
Detects the water pressure in the system. It is installed at the back of the heater/boiler.

AUTOMATIC PURGE VALVE
The function of this valve is to eliminate air residues inside the heater/boiler without the need for manual intervention.  Consequently problems
such as the following are eliminated:
-corrosive processes caused by the oxygen.

- noise generated by the passage of air in the tubes.

-air pockets in the heating bodies.

- cavitation in the circulator pumps .

SAFETY VALVE CALIBRATED AT 3 BAR
When the calibrated pressure is reached, the valve opens and, by discharging to the atmosphere (the manufacturer recommends connecting this
valve to a single outlet  to avoid damaging the material surrounding the heater / boiler if it is activated ) it prevents the pressure in the system from
reaching dangerous limits for the generator and for the components of the system . If it trips verify the reasons and solve the causes for the
overpressure.

SYSTEM CIRCULATOR PUMP

This device conveys hot water produced by the appliance to the usage point. The pump signal appears to indicate that it is operating.

11.2  USEFUL ADVICE FOR INSTALLATION AND OPERATION

1

The appliance must never be deliberately disconnected from the electric power supply. Whenever the appliance is deliberately disconnected
from the electric power supply smoke could be emitted into the room and be a hazard. Similarly never switch off the appliance by suddenly
cutting off the electric power supply.

2

Do not install the appliance with horizontal wall outlets only: evacuation of the combustion products must be guaranteed in a natural manner.

3

Do not install the appliance with horizontal sections only: the wall could be exposed to high wind conditions and the appliance could shut
down due to back draft.

4

Operate the appliance at maximum for 10 hours for a complete drying and baking of the silicates contained in the enamel which covers the
body of the heater.

5

Do not install a grill or outlet terminal which could restrain the flow of the combustion gases: this could affect the dynamic gas to the point
where it would not allow the pellets to burn correctly.

6

Read this instruction booklet.

7

Keep the appliance clean and check the burner as described in this manual.

8

Clean the smoke outlet regularly.

9    Use top quality pellets: by saving 20 cents a bag you heat up to 50% less.

10   Maximum useable lengths of smoke exhaust tubes:

Painted aluminized steel tubes (1.5 mm minimum thickness), Aisi 316 stainless steel tubes or 0.5 mm enamelled tubes may be used.
Minimum vertical length

4 m

Maximum vertical length

8 m

Length with min slope .5%

0.5 m

Maximum number of elbows at least 0.5 m apart

 2

Содержание ECOTHERM COMPACT 25

Страница 1: ...pg I INSTALLATION USE AND MAINTENANCE GUIDE ECOTHERM H20 25 COMPACT 25 HEATING TECHNOLOGY AND INNOVATION ...

Страница 2: ...LER 5 1 Description of control panel 5 2 Description of rear panel 5 3 Day and time setting 5 4 Chronothermostat ON OFF programming 5 5 Language selection 5 6 Operating level setting 5 7 Water pressure in the generator 5 8 Action temperature setting Sensor 1 Thermocell and Sensor 2 Thermocell as indicated in the hydraulic drawing para 4 8 5 9 Information about how the generator works 5 10 Boiler w...

Страница 3: ...EC 92 31 EEC 93 97 EEC EN 14785 2006 EN 303 5 1999 Thermorossi S p A Via Grumolo 4 ARSIERO VI declares that the heater H2O and the boiler Compact have been designed and manufactured in compliance with the safety requirements of the standards for EC marking This declaration refers to the entire range of the specified series The reference standard for the H2O 25 is EN 14785 2006 The reference standa...

Страница 4: ...rved correctly 1 3 1 3 1 3 1 3 1 3 ST ST ST ST STAND AND AND AND ANDARDS ARDS ARDS ARDS ARDS AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMENDA A A A ATIONS TIONS TIONS TIONS TIONS NORMATIVE REFERENCES national and international standards used as reference guides in the following manual for the design industrialization and production of the products European directive 73 23 EEC...

Страница 5: ... o T 5 3 5 0 r e t a w r e w o p d e t a r d e c u d e r l a t o T w K 6 4 3 4 w K m o o r r e w o p d e t a r d e c u d e r l a t o T 3 1 2 0 s s a l c r e l i o B 3 3 h g K x a m n i m n o i t p m u s n o C 7 4 3 1 2 4 1 C e r u t a r e p m e t g n i t a r e p o x a M 3 7 3 7 C e r u t a r e p m e t n r u t e r n i M 5 5 5 5 m m D e b u t t e l t u o e k o m S 0 0 1 0 0 1 a P r e w o p d e t a r...

Страница 6: ...mal value of 4000 4500 Kcal Kg and a density of approx 620 630 Kg m The use of fuel which does not comply with the description given above immediately voids the heater boiler warranty Do not use the appliance as an incinerator at the risk of voiding the warranty 3 4 3 4 3 4 3 4 3 4 MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEATER...

Страница 7: ...tion of the boiler only P System circulating pump Q Back panel of heater R Thermostat 42 C S Smoke suction unit T Electronic power board U Cleaning brush V Pellet loading motor W Tube bundle inspection cover X Automatic relief valve Y Pocket for heating system PTC sensor and thermostat bulb 100 C reset Z Burner AA Ash pan AB Control panel AC Riddling tool AD Spark plug AF Smoke side pressure switc...

Страница 8: ...g protection is provided for ref Uni 10683 4 2 1 4 2 1 4 2 1 4 2 1 4 2 1 HO HO HO HO HOW W W W W T T T T TO MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEATER CASING TER CASING TER CASING TER CASING TER CASING 2 0 0m m S EM A T E R IA L EC O M B U S T IB IL E 2 0 0m m S EM A T E R IA L E C O M B U S T IB IL E 45 0 m m S E M A T E R IA L E C O M B U S T ...

Страница 9: ... the casing Next mount the 2 side panels F by inserting the 2 holes of the bottom fold on the pins of the base and fastening the 2 top screws with a screwdriver Fasten the front cover C by fitting it onto the side panels Fasten the door P to the left side with the special hinges and screws provided Lastly fit the back cover CP on the front cover C and fasten the hinges with the screws provided If ...

Страница 10: ... the hopper then assemble it as follows Fasten the 4 telescopic legs A using the screws provided screws TSP 8x50 Fasten the pellet chute attention use chute B to the hopper using the screws provided screws TC 4 8x13 Mount the panel C by inserting the bottom folds on the holes of the hopper and then securing it using the screws provided screws TC 4 8x13 Similarly fasten the panel E using the screws...

Страница 11: ...AT LEAST 70 CM TO FACILITATE MOVING THE APPLIANCE FOR MAINTENANCE CAUTION A CONNECTION MUST BE MADE BETWEEN THE SAFETY VALVE AND THE OUTLET TO PREVENT DAMAGING MATERIALS SURROUNDING THE BOILER HEATER WHEN THE VALVE ISACTIVATED SEE PARA 4 4 4 5 4 6 4 7 4 8 4 9 M 0 D A F E P X H 1 A Heating plant return E Safety valve 3 bar 1 2 H Safety thermostat 100 C O Expansion tank 2 5 l for protection of the b...

Страница 12: ...ter boiler If this instruction is not observed serious damage which is not covered by warranty will result to the body of the heater boiler Have an electrician check the earthing There must be no electric potential volts between the earth of the generator and the actual earth of the plant To prevent electrochemical corrosion of the boiler body do not use galvanised pipes and fittings Dedicated gro...

Страница 13: ...verter valve and system chronothermostat are shown in the diagram and in the following photos CAUTION in order to prevent too many boiler start ups with consequent reduction in the electrical heater lifetime the manufacturer highly recommends using a chronothermostat with a thermal hysteresis of at least 2 C C R O N O T E R M O S T A T O M O D E M s u l p an n e llop o s te rio re O N O F FE C O T...

Страница 14: ... device Salts for resins Water softener Filter From water mains Heating system inlet tap To the usage point Outlet LEGENDA ON OFF Ecotherm Termostato ambiente Cronotermostato Modem Spia motor Spia riarmo riarmo Cronotermostato impianto Valvola deviatrice Dosatore di polifosfati Sali per resine Addolcitore Filtro Dall acquedotto Rubinetto di carico impianto riscaldamento All utenza Scarico ...

Страница 15: ... expansion tank 1 5 bar CAUTION The Thermocell must also be connected only to 220V 50Hz power supply the adjustments of Sensor S1 and Sensor S2 must be controlled by the heater boiler and not by the Thermocell electric panel For this purpose connect 2 thermocouples optional code no 60010695 to the cable clamps of Sensor 1 and Sensor 2 of the generator CAUTION Sensor S1 must be set at 65 C over 65 ...

Страница 16: ...itted in such a way that no scaling or deposit points are created If several heat generators power a single system or secondary circuit each heat generator must be connected directly to the system s expansion tank or group of expansion tanks sized overall for the total volume of water contained in the same plant or independent circuit When it is necessary to separate the single heat generator from...

Страница 17: ...etting values only useable within the Menus Press button 3 to lower the value Press button 4 to raise the preset value 5 Programming Enable Disable keys Press this button to activate deactivate the programming presence absence of the symbol on the display 7 6 MENU selection button To access the main menu press the indicated button Press button 6 repeatedly to scroll the adjustment setting and prog...

Страница 18: ...THERMOCONTROL the operating temperature for Sensor S1 and Sensor S2 can be activated and set if the plumbing system is fitted with Thermocell ITALIANO to select the language ITALIAN ENGLISH To access the functions of each subwindow wait a few seconds then act as described in the following paragraphs HEATEROFF 1 POWER LEVEL The appliance remains always at this power level 2 POWER LEVELS The applian...

Страница 19: ...verheating remove the cause unscrew the protective cap and press the button 5 3 D 5 3 D 5 3 D 5 3 D 5 3 DA A A A AY Y Y Y Y AND AND AND AND AND TIME SETTING TIME SETTING TIME SETTING TIME SETTING TIME SETTING The heater boiler must be energised and the switch at the back turned to position 1 4 1 5 3 7 2 6 DAYS MON 00 MON 00 00 MON the figures relating to the minutes on the clock begin to blink Pre...

Страница 20: ... Similarly as described above proceed to enter the hours and minutes for the first shut off OFF 1 Next proceed to program the other on off cycles for Monday and for the remaining days of the week The heater boiler must be energised and the switch at the back turned to position 1 It is possible to execute the weekly programming by setting up to 3 on off cycles for each day from Monday to Sunday To ...

Страница 21: ...L THERMOCELL THERMOCELL THERMOCELL AS INDICA AS INDICA AS INDICA AS INDICA AS INDICATED IN TED IN TED IN TED IN TED IN THE HYDRA THE HYDRA THE HYDRA THE HYDRA THE HYDRAULIC DRA ULIC DRA ULIC DRA ULIC DRA ULIC DRAWING par WING par WING par WING par WING para a a a a 4 7 4 7 4 7 4 7 4 7 The heater boiler must be energised and the switch at the back turned to position 1 Press the button 6 repeatedly ...

Страница 22: ...this time the generator is programmed to light the flame For this reason the generator will not accept power variations in the firebox The possibility of the generator not executing the lighting correctly can be attributed to the following factors cleanliness of the generator smoke exhaust particularly cold sudden surges and drops in the electric power supply fuel is moist or does not comply with ...

Страница 23: ...n power is not absorbed by the system above a temperature of 80 C the appliance will temporarily shut down and the word STOP will appear in the display Reactivation will occur automatically when the temperature drops to 58 C 13 15 SUNOUT 62 65 78 83 SUNOUT this function only activates automatically if the THERMOCONTROL setting is set on ON and if Thermosole solar panels are connected to the Thermo...

Страница 24: ...IT SWITCHING ON CHING ON CHING ON CHING ON CHING ON THE HEA THE HEA THE HEA THE HEA THE HEATER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMPA A A A ACT CT CT CT CT Before using the heater boiler check that all the movable parts are in place also remove any labels and stickers from the glass to avoid having permanent traces remain on the surfaces Ve...

Страница 25: ...d if necessary purge any existing air bubbles from the valve provided for this purpose CAUTION The start up phase word START appearing on the display takes approx 20 minutes during which the heater boiler ignores any commands transmitted to it After this time has elapsed the word RUNNING appears on the display When the machine is in the running phase the combustion can be adjusted manually or in A...

Страница 26: ...ever necessary vacuum the ash from the compartment C1 fig 3 EVERY week and whenever necessary empty the ash from the pan C2 fig 5 EVERY 2 weeks and whenever necessary clean out the smoke exhaust tee at the mouthpiece of the appliance EVERY 15 weeks and whenever necessary vacuum the ash from the compartment C3 fig 6 To access the compartments C1 C2 C3 you must firstly remove the bottom door F fig 4...

Страница 27: ...pg XXVII ...

Страница 28: ...pg XXVIII ...

Страница 29: ...pg XXIX ...

Страница 30: ... reverse order In the OFF phase the cleaning time for the brazier the movement of the cast riddler 5 is set at roughly 10 minutes It is normal to find partially burned embers at the sides of the burner The riddler action is timed in the WORK phase However its action is continuous in the OFF and STOP phases CAUTION Clean the burner regularly and thoroughly using a vacuum cleaner and particularly in...

Страница 31: ...ndard and its amending versions 8 2 8 2 8 2 8 2 8 2 COMB COMB COMB COMB COMBUSTION USTION USTION USTION USTION AIR INT AIR INT AIR INT AIR INT AIR INTAKE AKE AKE AKE AKE The air required for combustion can be taken in from the environment in which the heater H2O boiler Compact is installed The room where it is installed must always be adequately ventilated 1300 m3 h CAUTION The presence of extract...

Страница 32: ...EDIATELY KEY Inspection Slope 3 5 2 3 m MAX Height more than 4 m Internal External Rain protection Cover slab Watertight steel sheet 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS The heater boiler is programmed to communicate 4 fundamental alarms The alarms are listed below Pellets finished clean the burner is communicated when the temperature during the RUNNING mode drops below 42 C This indicates...

Страница 33: ...CHNICIAN 11 1 Main components and their operation SMOKE PRESSURE SWITCH This is a safety switch that stops the screw feeder motor whenever necessary The main cause for the pressure switch tripping is a blocked flue outlet or smoke exhaust pipe Note that it is strictly forbidden to apply any kind of mesh screen to the end of the pipe When the holes of the mesh clog up they create a plug that trips ...

Страница 34: ...r boiler if it is activated it prevents the pressure in the system from reaching dangerous limits for the generator and for the components of the system If it trips verify the reasons and solve the causes for the overpressure SYSTEM CIRCULATOR PUMP This device conveys hot water produced by the appliance to the usage point The pump signal appears to indicate that it is operating 11 2 USEFUL ADVICE ...

Страница 35: ...ELLETS IN THE BRAZIER WHILE OPERATING PELLETS WITH DEPOSIT ABOVE PERMISSIBLE LIMITS CLEAN THE BURNER MORE OFTEN SET THE OPERATING PROGRAM P2 OCCURS THE FIRST TIME THE APPLIANCE IS SWITCHED ON AS THE SILICONE PAINT IS BEING BAKED RUN THE APPLIANCE AT FULL POWER FOR 10 HOURS TO COMPLETE THE BAKING THE SMOKE EXHAUST IS NOT SEALED CORRECTLY MAKE SURE THAT THE GASKETS HAVE BEEN FITTED TO THE SMOKE EXHA...

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