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pg. IV

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INTRODUCTION

INTRODUCTION

INTRODUCTION

INTRODUCTION

INTRODUCTION

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GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

This installation, use and maintenance guide is an integral and essential part of the product and must be kept by the user. Before commencing with
the installation, use and maintenance of the product, carefully read all the instructions contained in this booklet. At the time of installation of the
appliance all local regulations, including those that refer to national and European regulations, must be observed. The Manufacturer recommends
carrying out all the maintenance operations described in this manual.
This appliance must only be used as intended by the manufacturer. Any other use is considered incorrect and therefore hazardous; consequently,
the user shall be totally liable for the product if used improperly. Installation, maintenance and repairs must be carried out by personnel with
professional qualifications and in compliance with current regulatory standards and in accordance with the instructions of the manufacturer of
the appliance. Use only original spare parts.
Incorrect installation or poor maintenance could injure or damage people, animals or things; in this case the manufacturer shall be relieved of all
responsibility. Before commencing any cleaning or maintenance operation ensure that the appliance has been disconnected from the mains
power supply by means of the main system switch or some other disconnecting device installed upstream from the appliance. The product must
be installed in locations suitable for fire-fighting and furnished with all the services (power and outlets) which the appliance requires for a correct
and safe operation. Any repairs or actions carried out on any systems, components or internal parts of the appliance, or on any of the
accessories supplied with it, that are not specifically authorised by Thermorossi s.p.a, will automatically void the warranty and the manufacturer's
responsibility, pursuant to D.P.R. 224 of 24/05/1988, art. 6/b. Use only original Thermorossi spare parts. If the appliance is sold or transferred to
another user ensure that the guide is handed over with it.

Thermorossi S.p.A. maintains the author’s rights on these service instructions. The information in this booklet may not be

reproduced or given to third parties or used for competitive purposes without the appropriate authorization.

1.2 SAFETY GUIDELINES

1.2 SAFETY GUIDELINES

1.2 SAFETY GUIDELINES

1.2 SAFETY GUIDELINES

1.2 SAFETY GUIDELINES

PERSONAL INJURY

This safety symbol identifies important messages throughout the manual.  Read the information marked by this symbol carefully as non-
observance of this message can cause serious injury to persons using the heater/boiler.

DAMAGE TO PROPERTY

This safety symbol identifies messages or instructions that are fundamental for the heater/boiler and system to function well. Failure
to observe these symbols could result in serious damage to the heater/boiler and system.

INFORMATION

This safety symbol signals instructions that are important for the good operation of the heater / boiler or heating system. The appliances
will not function correctly if the instructions are not observed correctly.

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S T

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S TAND

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AND

ANDARDS 

ARDS 

ARDS 

ARDS 

ARDS  AND RECOMMEND

AND RECOMMEND

AND RECOMMEND

AND RECOMMEND

AND RECOMMENDA

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ATIONS

TIONS

TIONS

TIONS

TIONS

NORMATIVE REFERENCES :national and international standards used as reference guides in the following manual for the design,
industrialization and production of the products:
- European directive 73/23/EEC

-  Standard CEI 61/50

EN 303-5  :  1999

- European directive 93/68/EEC

-  Standard CEI EN 60204        EN 14785  :  2006

- European Directive  89/336/EEC

- Standard CEI 64-8 (IEC 364)

RECOMMENDATIONS
Before using the appliance, carefully read every section of this instruction manual as knowledge of the information and the regulations
contained in it are essential for a correct use of the appliance. The entire operation concerning the connection of the electric panel must
be carried out by expert personnel;no responsibility will be accepted for damages, even to third parties, if the instructions for
installation, use and maintenance of the appliance are not followed scrupulously. Modifications made to the appliance by the user or
on his behalf, must be considered to be under his complete responsibility. The user is responsible for all the operations required for the
installation and maintenance of the appliance before and during its use.
GENERAL WARNINGS
Caution:  the appliance must be connected to a system provided with a PE conductor (in compliance with the specifications of 73/23/
EEC, 93/98/EEC, concerning low voltage equipment).
Before installing the appliance check the efficiency of the earth circuit of the power supply system.
Caution: the power supply line must have a section which is suitable for the power of the equipment. The cable section must in any
case be no less than 1.5 mm². The appliance must be powered with a voltage of 220/240 V and 50 Hz. Voltage variations which
exceed 10% of the nominal value can cause poor functioning or damage the electrical device. Position the appliance so that the electric
power plug is easily accessible. Voltage variations less than 10% of the nominal value can cause lighting and use problems. Apply a
current regulator.

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TRANSPOR

TRANSPOR

TRANSPOR

TRANSPOR

TRANSPORT

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T

T

TA

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A

A

ATION 

TION 

TION 

TION 

TION  AND ST

AND ST

AND ST

AND ST

AND STORA

ORA

ORA

ORA

ORAGE

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GE

GE

GE

TRANSPORTATION AND HANDLING: The boiler body must always be in a vertical position when handled and exclusively by means of
trolleys. Take special care to protect the electric panel, the glass, the ceramics and all the fragile parts from mechanical impact which could
damage them and their correct functioning.
STORAGE: The heater / boiler must be stored in a humid-free environment and sheltered from the weather; do not place the heater / boiler
directly on the floor. The Company denies all responsibility for damage caused to wood floors or floors made from any other material. It is
inadvisable to store the heater / boiler for long periods of time.

Caution:  it is mandatory to earth the heater / boiler.
If this instruction is not observed serious damage, which is not covered by warranty,  will result to the body of the
heater / boiler. Have an electrician check the earthing. There must be no electric potential (volts) between the earth
of the generator and the actual earth of the plant.  To prevent electrochemical corrosion of the boiler body do not
use galvanised pipes and fittings. Dedicated ground wires must be used to ground all other materials .

Содержание ECOTHERM COMPACT 25

Страница 1: ...pg I INSTALLATION USE AND MAINTENANCE GUIDE ECOTHERM H20 25 COMPACT 25 HEATING TECHNOLOGY AND INNOVATION ...

Страница 2: ...LER 5 1 Description of control panel 5 2 Description of rear panel 5 3 Day and time setting 5 4 Chronothermostat ON OFF programming 5 5 Language selection 5 6 Operating level setting 5 7 Water pressure in the generator 5 8 Action temperature setting Sensor 1 Thermocell and Sensor 2 Thermocell as indicated in the hydraulic drawing para 4 8 5 9 Information about how the generator works 5 10 Boiler w...

Страница 3: ...EC 92 31 EEC 93 97 EEC EN 14785 2006 EN 303 5 1999 Thermorossi S p A Via Grumolo 4 ARSIERO VI declares that the heater H2O and the boiler Compact have been designed and manufactured in compliance with the safety requirements of the standards for EC marking This declaration refers to the entire range of the specified series The reference standard for the H2O 25 is EN 14785 2006 The reference standa...

Страница 4: ...rved correctly 1 3 1 3 1 3 1 3 1 3 ST ST ST ST STAND AND AND AND ANDARDS ARDS ARDS ARDS ARDS AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMENDA A A A ATIONS TIONS TIONS TIONS TIONS NORMATIVE REFERENCES national and international standards used as reference guides in the following manual for the design industrialization and production of the products European directive 73 23 EEC...

Страница 5: ... o T 5 3 5 0 r e t a w r e w o p d e t a r d e c u d e r l a t o T w K 6 4 3 4 w K m o o r r e w o p d e t a r d e c u d e r l a t o T 3 1 2 0 s s a l c r e l i o B 3 3 h g K x a m n i m n o i t p m u s n o C 7 4 3 1 2 4 1 C e r u t a r e p m e t g n i t a r e p o x a M 3 7 3 7 C e r u t a r e p m e t n r u t e r n i M 5 5 5 5 m m D e b u t t e l t u o e k o m S 0 0 1 0 0 1 a P r e w o p d e t a r...

Страница 6: ...mal value of 4000 4500 Kcal Kg and a density of approx 620 630 Kg m The use of fuel which does not comply with the description given above immediately voids the heater boiler warranty Do not use the appliance as an incinerator at the risk of voiding the warranty 3 4 3 4 3 4 3 4 3 4 MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEATER...

Страница 7: ...tion of the boiler only P System circulating pump Q Back panel of heater R Thermostat 42 C S Smoke suction unit T Electronic power board U Cleaning brush V Pellet loading motor W Tube bundle inspection cover X Automatic relief valve Y Pocket for heating system PTC sensor and thermostat bulb 100 C reset Z Burner AA Ash pan AB Control panel AC Riddling tool AD Spark plug AF Smoke side pressure switc...

Страница 8: ...g protection is provided for ref Uni 10683 4 2 1 4 2 1 4 2 1 4 2 1 4 2 1 HO HO HO HO HOW W W W W T T T T TO MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEATER CASING TER CASING TER CASING TER CASING TER CASING 2 0 0m m S EM A T E R IA L EC O M B U S T IB IL E 2 0 0m m S EM A T E R IA L E C O M B U S T IB IL E 45 0 m m S E M A T E R IA L E C O M B U S T ...

Страница 9: ... the casing Next mount the 2 side panels F by inserting the 2 holes of the bottom fold on the pins of the base and fastening the 2 top screws with a screwdriver Fasten the front cover C by fitting it onto the side panels Fasten the door P to the left side with the special hinges and screws provided Lastly fit the back cover CP on the front cover C and fasten the hinges with the screws provided If ...

Страница 10: ... the hopper then assemble it as follows Fasten the 4 telescopic legs A using the screws provided screws TSP 8x50 Fasten the pellet chute attention use chute B to the hopper using the screws provided screws TC 4 8x13 Mount the panel C by inserting the bottom folds on the holes of the hopper and then securing it using the screws provided screws TC 4 8x13 Similarly fasten the panel E using the screws...

Страница 11: ...AT LEAST 70 CM TO FACILITATE MOVING THE APPLIANCE FOR MAINTENANCE CAUTION A CONNECTION MUST BE MADE BETWEEN THE SAFETY VALVE AND THE OUTLET TO PREVENT DAMAGING MATERIALS SURROUNDING THE BOILER HEATER WHEN THE VALVE ISACTIVATED SEE PARA 4 4 4 5 4 6 4 7 4 8 4 9 M 0 D A F E P X H 1 A Heating plant return E Safety valve 3 bar 1 2 H Safety thermostat 100 C O Expansion tank 2 5 l for protection of the b...

Страница 12: ...ter boiler If this instruction is not observed serious damage which is not covered by warranty will result to the body of the heater boiler Have an electrician check the earthing There must be no electric potential volts between the earth of the generator and the actual earth of the plant To prevent electrochemical corrosion of the boiler body do not use galvanised pipes and fittings Dedicated gro...

Страница 13: ...verter valve and system chronothermostat are shown in the diagram and in the following photos CAUTION in order to prevent too many boiler start ups with consequent reduction in the electrical heater lifetime the manufacturer highly recommends using a chronothermostat with a thermal hysteresis of at least 2 C C R O N O T E R M O S T A T O M O D E M s u l p an n e llop o s te rio re O N O F FE C O T...

Страница 14: ... device Salts for resins Water softener Filter From water mains Heating system inlet tap To the usage point Outlet LEGENDA ON OFF Ecotherm Termostato ambiente Cronotermostato Modem Spia motor Spia riarmo riarmo Cronotermostato impianto Valvola deviatrice Dosatore di polifosfati Sali per resine Addolcitore Filtro Dall acquedotto Rubinetto di carico impianto riscaldamento All utenza Scarico ...

Страница 15: ... expansion tank 1 5 bar CAUTION The Thermocell must also be connected only to 220V 50Hz power supply the adjustments of Sensor S1 and Sensor S2 must be controlled by the heater boiler and not by the Thermocell electric panel For this purpose connect 2 thermocouples optional code no 60010695 to the cable clamps of Sensor 1 and Sensor 2 of the generator CAUTION Sensor S1 must be set at 65 C over 65 ...

Страница 16: ...itted in such a way that no scaling or deposit points are created If several heat generators power a single system or secondary circuit each heat generator must be connected directly to the system s expansion tank or group of expansion tanks sized overall for the total volume of water contained in the same plant or independent circuit When it is necessary to separate the single heat generator from...

Страница 17: ...etting values only useable within the Menus Press button 3 to lower the value Press button 4 to raise the preset value 5 Programming Enable Disable keys Press this button to activate deactivate the programming presence absence of the symbol on the display 7 6 MENU selection button To access the main menu press the indicated button Press button 6 repeatedly to scroll the adjustment setting and prog...

Страница 18: ...THERMOCONTROL the operating temperature for Sensor S1 and Sensor S2 can be activated and set if the plumbing system is fitted with Thermocell ITALIANO to select the language ITALIAN ENGLISH To access the functions of each subwindow wait a few seconds then act as described in the following paragraphs HEATEROFF 1 POWER LEVEL The appliance remains always at this power level 2 POWER LEVELS The applian...

Страница 19: ...verheating remove the cause unscrew the protective cap and press the button 5 3 D 5 3 D 5 3 D 5 3 D 5 3 DA A A A AY Y Y Y Y AND AND AND AND AND TIME SETTING TIME SETTING TIME SETTING TIME SETTING TIME SETTING The heater boiler must be energised and the switch at the back turned to position 1 4 1 5 3 7 2 6 DAYS MON 00 MON 00 00 MON the figures relating to the minutes on the clock begin to blink Pre...

Страница 20: ... Similarly as described above proceed to enter the hours and minutes for the first shut off OFF 1 Next proceed to program the other on off cycles for Monday and for the remaining days of the week The heater boiler must be energised and the switch at the back turned to position 1 It is possible to execute the weekly programming by setting up to 3 on off cycles for each day from Monday to Sunday To ...

Страница 21: ...L THERMOCELL THERMOCELL THERMOCELL AS INDICA AS INDICA AS INDICA AS INDICA AS INDICATED IN TED IN TED IN TED IN TED IN THE HYDRA THE HYDRA THE HYDRA THE HYDRA THE HYDRAULIC DRA ULIC DRA ULIC DRA ULIC DRA ULIC DRAWING par WING par WING par WING par WING para a a a a 4 7 4 7 4 7 4 7 4 7 The heater boiler must be energised and the switch at the back turned to position 1 Press the button 6 repeatedly ...

Страница 22: ...this time the generator is programmed to light the flame For this reason the generator will not accept power variations in the firebox The possibility of the generator not executing the lighting correctly can be attributed to the following factors cleanliness of the generator smoke exhaust particularly cold sudden surges and drops in the electric power supply fuel is moist or does not comply with ...

Страница 23: ...n power is not absorbed by the system above a temperature of 80 C the appliance will temporarily shut down and the word STOP will appear in the display Reactivation will occur automatically when the temperature drops to 58 C 13 15 SUNOUT 62 65 78 83 SUNOUT this function only activates automatically if the THERMOCONTROL setting is set on ON and if Thermosole solar panels are connected to the Thermo...

Страница 24: ...IT SWITCHING ON CHING ON CHING ON CHING ON CHING ON THE HEA THE HEA THE HEA THE HEA THE HEATER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMPA A A A ACT CT CT CT CT Before using the heater boiler check that all the movable parts are in place also remove any labels and stickers from the glass to avoid having permanent traces remain on the surfaces Ve...

Страница 25: ...d if necessary purge any existing air bubbles from the valve provided for this purpose CAUTION The start up phase word START appearing on the display takes approx 20 minutes during which the heater boiler ignores any commands transmitted to it After this time has elapsed the word RUNNING appears on the display When the machine is in the running phase the combustion can be adjusted manually or in A...

Страница 26: ...ever necessary vacuum the ash from the compartment C1 fig 3 EVERY week and whenever necessary empty the ash from the pan C2 fig 5 EVERY 2 weeks and whenever necessary clean out the smoke exhaust tee at the mouthpiece of the appliance EVERY 15 weeks and whenever necessary vacuum the ash from the compartment C3 fig 6 To access the compartments C1 C2 C3 you must firstly remove the bottom door F fig 4...

Страница 27: ...pg XXVII ...

Страница 28: ...pg XXVIII ...

Страница 29: ...pg XXIX ...

Страница 30: ... reverse order In the OFF phase the cleaning time for the brazier the movement of the cast riddler 5 is set at roughly 10 minutes It is normal to find partially burned embers at the sides of the burner The riddler action is timed in the WORK phase However its action is continuous in the OFF and STOP phases CAUTION Clean the burner regularly and thoroughly using a vacuum cleaner and particularly in...

Страница 31: ...ndard and its amending versions 8 2 8 2 8 2 8 2 8 2 COMB COMB COMB COMB COMBUSTION USTION USTION USTION USTION AIR INT AIR INT AIR INT AIR INT AIR INTAKE AKE AKE AKE AKE The air required for combustion can be taken in from the environment in which the heater H2O boiler Compact is installed The room where it is installed must always be adequately ventilated 1300 m3 h CAUTION The presence of extract...

Страница 32: ...EDIATELY KEY Inspection Slope 3 5 2 3 m MAX Height more than 4 m Internal External Rain protection Cover slab Watertight steel sheet 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS The heater boiler is programmed to communicate 4 fundamental alarms The alarms are listed below Pellets finished clean the burner is communicated when the temperature during the RUNNING mode drops below 42 C This indicates...

Страница 33: ...CHNICIAN 11 1 Main components and their operation SMOKE PRESSURE SWITCH This is a safety switch that stops the screw feeder motor whenever necessary The main cause for the pressure switch tripping is a blocked flue outlet or smoke exhaust pipe Note that it is strictly forbidden to apply any kind of mesh screen to the end of the pipe When the holes of the mesh clog up they create a plug that trips ...

Страница 34: ...r boiler if it is activated it prevents the pressure in the system from reaching dangerous limits for the generator and for the components of the system If it trips verify the reasons and solve the causes for the overpressure SYSTEM CIRCULATOR PUMP This device conveys hot water produced by the appliance to the usage point The pump signal appears to indicate that it is operating 11 2 USEFUL ADVICE ...

Страница 35: ...ELLETS IN THE BRAZIER WHILE OPERATING PELLETS WITH DEPOSIT ABOVE PERMISSIBLE LIMITS CLEAN THE BURNER MORE OFTEN SET THE OPERATING PROGRAM P2 OCCURS THE FIRST TIME THE APPLIANCE IS SWITCHED ON AS THE SILICONE PAINT IS BEING BAKED RUN THE APPLIANCE AT FULL POWER FOR 10 HOURS TO COMPLETE THE BAKING THE SMOKE EXHAUST IS NOT SEALED CORRECTLY MAKE SURE THAT THE GASKETS HAVE BEEN FITTED TO THE SMOKE EXHA...

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