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Thermo Scientific

Chapter 6

  

 | 

  Specifications and parts information

HyPerforma Smartainer 3.0 User’s Guide 

  |  

 48

Figure 6.3. Front view of 1,500 L– 3,000 L Smartainer 3.0.

Temperature 
display

Load cell 
display

Document 
holder

BPC hoist 
(optional)

Forklift 
locations (2)

Jacket inlet/
outlet ports (2)

Door handle

Port holder 
covers (2)

RTD port 
cutout

Load cells

6.1.3 1,500 L– 3,000 L Smartainer 3.0 design features

Figure 6.3 illustrates the features of the 1,500 L, 2,000 L, 2,500 L, and  
3,000 L Smartainer 3.0.

Содержание thermoscientific HyPerforma Smartainer 3.0

Страница 1: ...HyPerforma Smartainer 3 0 User s Guide DOC0059 Revision A May 2020...

Страница 2: ...ion 18 3 1 Opening and closing the door 500 L units and larger 18 3 2 Opening and closing the lid with dual action gas spring lever 19 3 3 Installing the port holder on the BPC 20 3 4 Using the BPC ho...

Страница 3: ...ientific 6 2 Smartainer 3 0 specifications 49 6 3 Part numbers 56 Chapter 7 General ordering information 58 7 1 Ordering instructions 58 7 2 Ordering and support contact information 58 7 3 Technical s...

Страница 4: ...e electrical components and there is a risk of electrical shock and injury Disconnect power before opening electrical components Service should be performed only by Thermo Fisher Scientific service pe...

Страница 5: ...hamber pressure and inlet line pressure should be monitored for proper settings BPC pressure should not exceed 0 03 bar 0 5 psi Inlet BPC pressure should not exceed 0 34 bar 5 psi WARNING Use ladders...

Страница 6: ...Code and or European Pressure Equipment Directive PED 97 23 EC Upon request a Declaration of Conformity PED Sound Engineering Practices can be made available Protective earth grounding Protective ear...

Страница 7: ...MENT PERFORMED BY ANY PERSON OR ENTITY OTHER THAN US WITHOUT OUR PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS WE HAVE NOT SUPPLIED WILL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPEC...

Страница 8: ...ngineering analysis and stamped documentation prior to equipment installation at the facility In addition the buyer will be responsible for rigging and anchoring of the equipment to a specified fixed...

Страница 9: ...chnicaldocumentation thermofisher com and your Thermo Fisher Scientific sales team Related publications Please contact your local sales representative for information about the related publications li...

Страница 10: ...cketed versions available in unit volumes of 200 L 500 L 1 000 L 1 500 L 2 000 L 2 500 L and 3 000 L 1 2 BPC options Catalog BPC configurations for the Smartainer 3 0 are available in unit volumes of...

Страница 11: ...C 5 Handle helps move the Smartainer 3 0 when empty over level surfaces for short distances 6 Document holder 7 Door handle 8 Port holder covers 2 9 Forklift locations 2 10 RTD port cutout 11 Jacket i...

Страница 12: ...3 0 and have the following features Modular design with multiple mounting methods Powered by 85 264 VAC Support multiple PLC interfaces 4 20 mA analog output ethernet IP Profibus DP DeviceNet Allen Br...

Страница 13: ...unit allowing full extension of the Smartainer 3 0 lid Note See section 6 2 of this guide for height specifications for each vessel size The floor must be level and able to support the full weight of...

Страница 14: ...ock the load cells for mobile units on the optional cart CAUTION Do not move the unit while the load cells are unlocked as this can damage the load cells HyPerforma Smartainer 3 0 User s Guide 11 1 Un...

Страница 15: ...2 Once it begins to feel tight tighten another 1 4 turn to ensure it is fully tightened Figure 2 2 Tightening the bolt 2 Reattach the tri clamp and turn the clamp key clockwise to close Figure 2 3 Re...

Страница 16: ...move these plastic pieces after initially uncrating the unit 1 Use an adjustable wrench not provided example shown in Figure 2 7 to loosen the bolt 2 Once the bolt is loosened enough remove the bolt f...

Страница 17: ...turning clockwise Figure 2 7 HyPerforma Smartainer 3 0 User s Guide 14 Figure 2 6 Inserting small screw jack at top of bolt only required after initial uncrating 5 Once it is raised enough remove the...

Страница 18: ...9 To lower the bolt use an adjustable wrench to turn the bolt counter clockwise This will close the screw jack Figure 2 8 Removing large locking plate only required after initial uncrating 2 Replace...

Страница 19: ...the Smartainer 3 0 to roll it to the new desired location Use the handle where applicable 4 Once in position ensure that all caster brakes have been reset to the Down locked position 5 The load cells...

Страница 20: ...be stacked on top of each other CAUTION Units can only be stacked on top of fixed Smartainer 3 0 units that are properly attached to the floor Proper hardware should be used as recommended per site t...

Страница 21: ...r while the BPC is in use Operating information 3 1 Opening and closing the door 500 L units and larger The Smartainer 3 0 doors on units 500 L and larger are equipped with a convenient handle that en...

Страница 22: ...oor Emergency release puck Use the following steps to close the unit doors 1 Push the left door of the unit closed 2 While keeping the front handle in the Open position push the right door closed unti...

Страница 23: ...the BPC The Smartainer 3 0 is installed with a port holder system that slides onto the bottom drain ports of the BPC and secures into place on the bottom of the unit Use the following steps to instal...

Страница 24: ...t the tubing is in place in the front of the port holders located on the front of the unit and that the resistance temperature detector RTD port is located on the front left side Figure 3 6 The BPC mu...

Страница 25: ...to easily raise and lower the crossbar of the BPC hoist To lower the crossbar of the BPC hoist raise the hoist handle to the top position on the manual BPC hoist To raise and retain the BPC hoist low...

Страница 26: ...he BPC hoist to the BPC 1 Lower the BPC hoist into the unit so it rests on the BPC Working through the door attach the four hoist clips to the four hanging tabs on the top of the BPC Figures 3 10 3 11...

Страница 27: ...ring installation Inflate the BPC through one of the top lines of the BPC based upon available air connections Do not exceed 25 slpm or 0 034 bar 0 5 psi internal BPC pressure Inflation time will vary...

Страница 28: ...he thermowell if present 3 Optional Place a small amount approximately 0 5 mL of glycerol in the thermowell to aid in heat transfer Sigma G6279 glycerol recommended 4 Insert the sensor Figure 3 13 unt...

Страница 29: ...rway Slide the bottom corner of the BPC into the bottom corner of the container removing as many wrinkles as possible from the bottom of the BPC Repeat for all four corners Note If necessary temporari...

Страница 30: ...ist is attached to the BPC release the hoist handle prior to dispensing The top of the BPC must be able to drop freely so that it remains in contact with the surface of the liquid as the BPC empties I...

Страница 31: ...uide 28 4 Remove the covers from the port holders 5 For units 500 L and larger remove the BPC through the door For 200 L units remove the BPC from the top of the container 6 Return the port holder cov...

Страница 32: ...to ensure that they are tight and secure Inspect cables to ensure that they are not frayed and the crimped ends are still secured Bent legs dented surfaces or misaligned components indicate damage and...

Страница 33: ...us vendor TCUs Elapsed time setpoints on each graph are formatted as hours minutes seconds Maximum and minimum setpoint values were used to achieve the fastest possible heating and cooling times The f...

Страница 34: ...Thermo Scientific Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 31 Figure 5 1 Temperature probe location and TCU connections...

Страница 35: ...fic Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 32 Graph 5 1 Temperature mapping of 200 L cooling data no circulation Graph 5 2 Temperature mapping of 200 L cooling data wi...

Страница 36: ...fic Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 33 Graph 5 3 Temperature mapping of 200 L heating data no circulation Graph 5 4 Temperature mapping of 200 L heating data wi...

Страница 37: ...fic Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 34 Graph 5 5 Temperature mapping of 500 L cooling data no circulation Graph 5 6 Temperature mapping of 500 L cooling data wi...

Страница 38: ...fic Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 35 Graph 5 7 Temperature mapping of 500 L heating data no circulation Graph 5 8 Temperature mapping of 500 L heating data wi...

Страница 39: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 36 Graph 5 9 Temperature mapping of 1 000 L cooling data no circulation Graph 5 10 Temperature mapping of 1 000 L cooling data...

Страница 40: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 37 Graph 5 11 Temperature mapping of 1 000 L heating data no circulation Graph 5 12 Temperature mapping of 1 000 L heating data...

Страница 41: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 38 Graph 5 13 Temperature mapping of 1 500 L cooling data no circulation Graph 5 14 Temperature mapping of 1 500 L cooling data...

Страница 42: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 39 Graph 5 15 Temperature mapping of 1 500 L heating data no circulation Graph 5 16 Temperature mapping of 1 500 L heating data...

Страница 43: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 40 Graph 5 17 Temperature mapping of 2 000 L cooling data no circulation Graph 5 18 Temperature mapping of 2 000 L cooling data...

Страница 44: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 41 Graph 5 19 Temperature mapping of 2 000 L heating data no circulation Graph 5 20 Temperature mapping of 2 000 L heating data...

Страница 45: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 42 Graph 5 21 Temperature mapping of 2 500 L cooling data no circulation Graph 5 22 Temperature mapping of 2 500 L cooling data...

Страница 46: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 43 Graph 5 23 Temperature mapping of 2 500 L heating data no circulation Graph 5 24 Temperature mapping of 2 500 L heating data...

Страница 47: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 44 Graph 5 25 Temperature mapping of 3 000 L cooling data no circulation Graph 5 26 Temperature mapping of 3 000 L cooling data...

Страница 48: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 45 Graph 5 27 Temperature mapping of 3 000 L heating data no circulation Graph 5 28 Temperature mapping of 3 000 L heating data...

Страница 49: ...r 3 0 Temperature display Load cell display Handle Document holder Lid Cart optional Tray assembly optional Forklift locations 2 Jacket inlet outlet ports 2 Load cells Specifications and parts informa...

Страница 50: ...Load cell display Handle Document holder Lid Cart optional Tray assembly optional Forklift locations 2 Jacket inlet outlet ports 2 Door handle Port holder covers 2 RTD port cutout Load cells 6 1 2 500...

Страница 51: ...L Smartainer 3 0 Temperature display Load cell display Document holder BPC hoist optional Forklift locations 2 Jacket inlet outlet ports 2 Door handle Port holder covers 2 RTD port cutout Load cells 6...

Страница 52: ...heat up time hours minutes 5 C 37 C 100 volume 4 01 3 55 with circulation N A Approximate liquid cool down time hours minutes 37 C 5 C 100 volume 13 21 5 34 with circulation N A General Dry skid weig...

Страница 53: ...Recommended TCU model maximum heating cooling TF10000 6100 10000 W N A Approximate liquid heat up time hours minutes 5 C 37 C 100 volume 3 46 3 43 with circulation N A Approximate liquid cool down tim...

Страница 54: ...Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 C 37 C 100 volume 3 15 3 23 with circulation N A Approximate liquid cool down t...

Страница 55: ...A Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 37 C 100 volume 3 46 3 43 with circulation N A Approximate liquid cool down t...

Страница 56: ...N A Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 37 C 100 volume 4 32 4 40 with circulation N A Approximate liquid cool down...

Страница 57: ...p N A Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 37 C 100 volume 5 39 5 18 with circulation N A Approximate liquid cool dow...

Страница 58: ...mp N A Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 37 C 100 volume 6 16 6 21 with circulation N A Approximate liquid cool do...

Страница 59: ...00 7002 1 500 L Non jacketed with load cells document holder port holder tray in vessel and pneumatic hoist SBN1500 7001 1 500 L Jacketed with load cells document holder port holder tray in vessel tem...

Страница 60: ...ly gusseted SH31188 01 SH31058 01 SS00195 I 500 L horizontally gusseted SH31188 02 SH31058 02 SS00196 I 500 L vertically gusseted SH31188 03 SH31058 03 SS00197 I 1 000 L vertically gusseted SH31188 04...

Страница 61: ...hermo Fisher Scientific Contact your Thermo sales representative for specific ordering information 7 2 Ordering and support contact information In the Americas and Asia 1726 Hyclone Drive Logan Utah 8...

Страница 62: ...plaints Call 1 435 792 8500 United States or 44 1 670 734 093 Europe U K for direct and immediate response to overall product questions and product technical information Technical Support You can also...

Страница 63: ...to humans or animals 2020 Thermo Fisher Scientific Inc All rights reserved All trademarks are the property of Thermo Fisher Scientific and its subsidiaries unless otherwise specified Mettler Toledo is...

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