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Introduction

1. Introduction

The ALPS 3000 has been designed for robotic integration, or stand alone sealing, offering a fast effective 
solution for the heat-sealing of microplates for experimentation, storage or transportation.

    ALPS 3000

Heat sealing is now widely considered to be the most effective way of sealing plates for assays, thermal 
cycling, storage and shipping. The extensive range of sealing materials available for our new instrument 
offer permanent or peelable high integrity seals, for most plate material types. 

The range of sealing materials includes ultra clear materials for colorimetric or fluorimetric assays, along 
with solvent resistant seals with exceptional low temperature (-200 C) storage characteristics.

The 

 

ALPS 3000 has a compact footprint saving bench space. It features a serial port allowing RS232 and 

external foot switch operation, for robotic control, plus a touch screen for manual operation.

Both seal time and temperature are fully adjustable and the unit has built-in sensors to monitor seal 
presence and provide output error warning signals. The unit produces no waste material and seals plates of 
different heights without the need for plate carriers.

ALPS 3000 is designed to be integrated into robotic platforms from all leading automation companies.

Procedure

The unsealed plate is placed on a shuttle which extends from the front of the sealer, allowing full access 
with a robotic arm or stacking system. The shuttle is drawn into the unit automatically and the plate is 
sealed in 6 to 12 seconds, depending on the sealing time. The shuttle then slides out, presenting the sealed 
plate in its original position.

The sealer, as part of a fully automated plate handling system, is controlled by RS232 communication (see 
page 14). Alternatively, the ALPS 3000 can be manually operated as a stand alone unit (see page 13).

Each roll of sealing film is sufficient for approximately five thousand plates. The cutting system cuts the film 
to cover the entire plate surface but does not permit any overhang that would effect the plates handling, or 
the visibility of barcodes.

The rolls of sealing film, either aluminium or clear laminates, are able to produce permanent, pierceable or 
peelable seals with Polypropylene, Polystyrene or Polyethylene plates. 

To keep the size and weight to a minimum, the unit uses laboratory compressed air and all parameters, such 
as temperature and time are fully adjustable to ensure a perfect, even seal with different plate and film 
formats. Should a compressor be needed if lab air is not available please contact Thermo Fisher Scientific.

User safety has been carefully considered during the design process, eliminating risk of contact with hot 
surfaces or the internal mechanism during operation.

 

Содержание ALPS 3000

Страница 1: ...ThermoScientificALPS3000 AutomatedLaboratory PlateSealer UserManual...

Страница 2: ...ries No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means in whole or in part without the prior written permission of Thermo Fisher Sci...

Страница 3: ...ent Footprint 4 5 Connecting the Air Supply 5 6 Connecting the Voltage Supply 6 7 Foil Film Loading 7 8 Operational Procedure and Optimization 8 9 Communication Protocol 10 10 Cleaning the ALPS 3000 1...

Страница 4: ...ion companies Procedure The unsealed plate is placed on a shuttle which extends from the front of the sealer allowing full access with a robotic arm or stacking system The shuttle is drawn into the un...

Страница 5: ...s will the supplier of this equipment be liable for any incidental consequential or any special damages of any kind whatsoever including but not limited to lost profits arising from or in anyway conne...

Страница 6: ...uld be switched on ten minutes prior to use to enable the set temperature to be reached The unit should only be used in a suitably ventilated area The use of solvents on the unit is not recommended Ce...

Страница 7: ...llow 170mm at the front of the unit for the plate carrier to open and 100mm at the back and top for the seal roll The ALPS 3000 should be operated in an environment with a temperature range of 15o C 4...

Страница 8: ...an air connector to the ALPS 3000 always use 2 spanners one to tighten the connector and one to prevent the bulkhead fitting from turning If the bulkhead fitting is allowed to rotate it may become loo...

Страница 9: ...d and switched Plug the IEC Lead in the inlet and switch on the Rocker I O Switch The display that is mounted on the front of the unit should illuminate NOTE The system is self regulated to sense volt...

Страница 10: ...l through the foil gripper then through the cutting section and finally bring the tool out to the rear of the machine this is best carried out by placing the foil loading tool flat on the plate shuttl...

Страница 11: ...plate in comparison to the wide rim The pressure that the heater plate exerts during sealing is pre set and cannot be adjusted Plates without raised seals are not considered suitable for heat sealing...

Страница 12: ...foil Whilst holding surplus foil pulled through with foil loader centre foil on shuttle and Press Trim Whilst trimming pull gently on foil until fully removed from machine 8 7 To set Remote Mode Pres...

Страница 13: ...Pin 2 Pin 3 Pin 3 Pin 5 Pin 5 9 3 Message Response time The unit responds to each message within 100 msec 9 4 Configuring for remote operation On the touch screen use the advanced menu to set the fol...

Страница 14: ...e responses to the status message enquiry are hexadecimal values which when converted to binary values allow the status to be interpreted For example when the unit is heating or cooling and so not at...

Страница 15: ...ure message PC sends A cr ALPS 3000 replies ok cr Where is a 3 digit decimal number represented in ASCII i e the string A180 cr sets the sealing temperature to 180 C 9 14 Sealing Time message PC sends...

Страница 16: ...number represented in ASCII in units of 10ths of a second i e the string 25 cr means the current sealing time is 2 5 seconds 9 17 To read back sealing temperature actual value PC sends F cr ALPS 3000...

Страница 17: ...n that recommended by the manufacturer users should check with the manufacturer that the proposed method will not damage the unit Always remove the power and pneumatic supplies before cleaning the uni...

Страница 18: ...m W x H x D Weight 12Kg Air Input 1 4 BSP Female Thread Air Requirement 50 Litres per minute Air Input Pressure 5 5 Bar 80 PSI Minimum Operating Pressure 5 5 Bar 80 PSI Minimum Operating Ambient Tempe...

Страница 19: ...n instrument integrity and optimal performance Should a problem occur with the sealing an initial inspection may identify its cause and the necessary corrective action The following list highlights po...

Страница 20: ...volume If no improvement call for service Fails to respond to an input Check air as above Doesn t cut properly Tool setting problem call for service Foil not picked up Check display for vacuum error C...

Страница 21: ...or sample retrieval AB 3739 Easy Peel PP PE COC 1 5 2 5 seconds at 165 170 C 200 C to 90 C and up to 120 C with cycler pressure Description Foil laminate difficult to pierce peelable bond that can be...

Страница 22: ...Thermal bath water in use Including PCR as such applications temperature high as well as temperature low and transportation including storage term long for microplates polypropolene sealing for ideal...

Страница 23: ......

Страница 24: ...cientific Inc and its subsidiaries NorthAmerica Tel 800 345 0206 Europe Tel 44 0 161486 2110 web www thermoscientificcom Sample Storage and Microplates Choose from a wide variety of sample storage sol...

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