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Installer’s Information Manual 

 

Page 27

 

PROPANE (LP) GAS INPUT RATE 

 

 

WARNING

: Propane (LP) gas installations do not 

have gas meters to  double-check input rate.  Measure 
manifold pressure adjustment with an accurate manometer.  
Failure to accurately adjust pressure could cause heat 
exchanger failure. 

NOTE:  NOx reducing screens must be removed from each 
tube of California NOx furnaces when converting to 
propane (LP) gas.  See Figure 30. 

 

Figure 30.  California NOx Screen Removal. 

1.  Make sure you have correct pilot orifice and main 

burner orifices. 

2.  Gas supply pressure must be between 11 and 13 

inches W.C. for propane (LP) gas.  See Section 12, 
"Gas Supply Pressure and Pilot Adjustment." 

3.  Start furnace following "Operating Instructions" inside 

front door. 

4.  Let furnace warm up for 6 minutes. 

5.  Adjust manifold pressure to 10.0 inches W.C. ± 0.3 

inches W.C.  See Section 13, "Manifold Pressure 
Adjustment." 

 

 

 

WARNING

: Do not set Propane (LP) manifold 

pressure at 11.0 inches W.C.  It could cause heat 
exchanger failure. 

SECTION 15.  DERATING FOR HIGH 
ALTITUDE 

At higher altitudes, the density of the air is lower.  
Therefore, for proper combustion, the quantity of gas 
burned in the furnace must be reduced.  This is called 
derating.  Furnaces must be derated when installed at 
altitudes greater than 2,000 feet above sea level. 

Derating the furnace by adjusting the manifold pres sure 
lower than the range specified in the Section 13, "Manifold 
Pressure Adjustment" is considered to be an improper 
procedure. 

At elevations above 2,000 feet, the furnace must be 
derated 4% for each 1,000 foot above sea level.  It is the 
installer’s responsibility to see that the fu rnace input rate is 
adjusted properly.  Derating must be achieved by reducing 
the size of the main burner orifices.  Choose the proper 
orifices for your altitude and gas heating value from orifice 
size table 7 or 8.  In Canada, high-altitude models may be 
available that are rated for 2,000 to 4,500 feet above sea 
level. 

SECTION 16.  DETERMINING 
CORRECT ORIFICE SIZE 

See Table 7 or Table 8 to determine correct orifice size for 
your gas type, gas heating value, and altitude.  Natural gas  
and propane (LP) gas orifice kits are available through your 
supplier.  Individual orifices are also available in convenient 
lot sizes.  To ensure proper performance, use only 
manufacturer supplied orifices.  To determine which orifices 
are installed in fu rnace, see furnace rating plate. 

Table 7.  Natural Gas Orifice Size. (Millimeters) 

 

ELEVATION 

GAS 

Up 

2001 

3001 

4001 

5001 

6001* 

7001* 

8001* 

9001* 

HEATING 

to 

to 

to 

to 

to 

to 

to 

to 

to 

VALUE ** 

2000 

3000 

4000 

5000 

6000 

7000 

8000 

9000 

10000 

(Btu/cu. ft.) 

Feet 

Feet 

Feet 

Feet 

Feet 

Feet 

Feet 

Feet 

Feet 

800-849 

2.25 

2.20 

2.15 

2.15 

2.10 

2.05 

2.05 

2.00 

1.95 

850-899 

2.20 

2.15 

2.10 

2.10 

2.05 

2.00 

2.00 

1.95 

1.90 

900-949 

2.15 

2.10 

2.05 

2.05 

2.00 

1.95 

1.95 

1.90 

1.85 

950-999 

2.10 

2.05 

2.00 

2.00 

1.95 

1.90 

1.90 

1.85 

1.80 

1000-1049 

2.05 

2.00 

1.95 

1.95 

1.90 

1.85 

1.85 

1.80 

1.75 

1050-1099 

2.00 

1.95 

1.90 

1.90 

1.85 

1.80 

1.80 

1.75 

1.75 

1100-1149 

1.95 

1.90 

1.85 

1.85 

1.80 

1.80 

1.75 

1.75 

-- 

1150-1199 

1.90 

1.85 

1.85 

1.80 

1.75 

1.75 

-- 

-- 

-- 

*  Above 6000 feet, a high-altitude gas conversion kit must be used. 
**  At standard conditions:  30.0 inches Mercury, 60°F, saturated. 

Содержание Thermo Pace Downflow/Horizontal Furnace

Страница 1: ...tion may arise For more information solutions to particular problems or clarification contact your local distributor or the manufacturer ATTENTION USER Your furnace installer should give you the docum...

Страница 2: ...o situations that could cause or result in minor or moderate injury or property damage For a safe and reliable installation be sure to read and follow all warnings and cautions We also use the words m...

Страница 3: ...e Figure 1 Figure 1 Furnace Installation Positions CAUTION Do not install furnace in an area subject to freezing temperatures Doing so could cause condensate to freeze This furnace operates best when...

Страница 4: ...rnace room When a cooling unit is installed with this furnace the furnace must be installed parallel with or on the upstream side of the cooling unit to avoid condensation in furnace heat exchanger Wi...

Страница 5: ...5 15 16 15 3 4 0 1 0 1 18 0 2 OR 3 72 000 3 4 20 1 2 18 15 16 18 3 4 0 1 0 1 18 0 2 OR 3 90 000 1 2 17 1 2 15 15 16 15 3 4 0 1 0 1 18 0 2 OR 3 90 000 3 4 20 1 2 18 15 16 18 3 4 0 1 0 1 18 0 2 OR 3 108...

Страница 6: ...right and maintain clearances as described previously Figure 7 Suspending Using Threaded Rod SECTION 4 PROVIDING VENTING AND COMBUSTION AIR This furnace must be connected to a plastic venting system...

Страница 7: ...thin 10 feet of an adjacent building Do not locate termination underneath a veranda porch or deck IN THE UNITED STATES Allow a minimum clearance of 4 feet from electric meters gas meters regulators an...

Страница 8: ...ON DIRECT VENTING instructions A non direct vented furnace takes all air for combustion from the room in which furnace is installed Non direct venting requires only one pipe for venting the flue gases...

Страница 9: ...Left Vent Top Vent Right Vent Downflow Position Top Vent Right Vent Horizontal Air Left Position Top Vent Left Vent Horizontal Air Right Position Figure 9 Venting Options Dashed lines show optional co...

Страница 10: ...reducer bushing in flue outlet See Table 1 or Table 2 for correct vent diameter for your application 11 Complete installation of venting system with field supplied parts 12 Support vent pipe at furna...

Страница 11: ...pending on altitude elevation of the installation gas input rating of furnace diameter of the air and vent pipes number of elbows Note that some of the larger furnace models may require a high altitud...

Страница 12: ...5 20 15 108 000 3 40 40 40 40 40 40 40 40 See Note 2 below 126 000 3 40 40 40 40 35 30 25 20 54 000 2 40 40 40 40 40 40 40 40 72 000 2 21 18 14 11 72 000 3 40 40 40 40 40 40 40 40 5001 6000 90 000 3 4...

Страница 13: ...burner enclosure Seal air pipe to collar with RTV silicone caulk See Figure 14 Note When venting with 3 inch pipe a 3 X 2 reducer must be used Locate reducer as close as possible to combustion air in...

Страница 14: ...60 55 50 108 000 3 85 80 75 70 65 60 55 50 See Note 2 126 000 3 55 50 45 40 35 30 25 20 54 000 2 43 40 37 33 30 27 24 20 72 000 2 21 18 14 11 72 000 3 150 150 150 150 150 150 150 150 5001 6000 90 000...

Страница 15: ...54 or Sections 7 2 7 3 or 7 4 of CAN CGA B149 Installation Codes or applicable provisions of local building codes WARNING Furnaces and any other fuel burning appliances must have enough fresh air for...

Страница 16: ...of the spaces meet the criteria above for an unconfined space not of unusually tight construction The total input of all gas appliances within the combined space must be considered in making this dete...

Страница 17: ...7 76 000 90 000 45 8 100 000 108 000 54 9 127 000 126 000 63 9 127 000 144 000 72 10 157 000 Example Furnace is 90 000 Btu per hour input and is to be installed in a confined space that contains no o...

Страница 18: ...TAL AIR LEFT POSITION 1 See Figure 22 for drain trap location for your installation In horizontal positions condensate drain trap must be mounted through bottom side of furnace 2 From parts package fi...

Страница 19: ...n furnace gas supply piping so it will not interfere with removal of burner assembly front door or blower door for servicing Make sure gas piping is large enough for all appliances connected to it to...

Страница 20: ...rounding by attaching grounding source to green wire in furnace junction box Follow local codes or in the absence of local codes the current National Electrical Code ANSI NFPA 70 or Canadian Electrica...

Страница 21: ...G terminals connected Fan Timer energizes main blower on heating speed A call for cooling while in constant fan mode causes main blower to change from heating to cooling speed Sixty seconds after the...

Страница 22: ...Page 22 Installer s Information Manual Figure 26 Furnace Wiring Diagram...

Страница 23: ...it passes through End ductwork outside furnace space See Figure 27 for floor cutout dimensions for combustible floor base Figure 27 Floor Cutout Dimensions Note A combustible floor base available from...

Страница 24: ...cooling system operation FILTER MOUNTING Use a downflow filter kit field fabricated filter cabinet or a return air filter grille Field fabricated filter cabinets should allow spacing between filter a...

Страница 25: ...as explained above NOTE Pilot flame adjustment was checked at the factory and should not require adjustment However pilot adjustment is possible if necessary 1 Remove three screws holding burner acces...

Страница 26: ...heck obtain gas heating value at your location from local supplier You will need a stopwatch to measure actual gas input 1 Gas supply pressure must be between 5 and 7 inches W C for natural gas See Se...

Страница 27: ...ve 2 000 feet the furnace must be derated 4 for each 1 000 foot above sea level It is the installer s responsibility to see that the furnace input rate is adjusted properly Derating must be achieved b...

Страница 28: ...urner carry overs Replace screws 9 Replace burner access panel using three screws removed in step 3 10 Open equipment shut off valve in gas supply line just ahead of furnace 11 Set room thermostat to...

Страница 29: ...e poor cooling performance or air conditioning coil freeze up High duct system static pressure is an indication of an overly restrictive duct system Static pressure in excess of 0 5 inches W C indicat...

Страница 30: ...instructions in Section 14 Checking Gas Input Rate If air temperature rise is still below temperature rise range specified less heating airflow is needed Change blower heating speed to a lower setting...

Страница 31: ...ee Return air duct must be physically sound sealed to furnace casing and ending outside the space containing furnace Supply air ducts and return air ducts must be clear and free and without air leaks...

Страница 32: ...ATURAL GAS CONVERSION KIT ABOVE 6000 FEET Includes natural gas regulator spring kit natural gas pilot orifice main burner orifices and high altitude pressure switch COMBUSTIBLE FLOOR BASE Required for...

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