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Installer’s Information Manual 

 

Page 29

 

 

Figure 32.  Main Blower Speed Selection. 

3.  Connect two unused motor leads to terminals marked 

"UNUSED MOTOR LEADS" on Fan Timer.  See Figure 
32. 

 

WARNING

:  Failure to properly terminate unused 

motor leads could cause electrical shock. 

Table 9.  Factory Heating Speed and Temperature Rise. 

GAS* 

INPUT 

 

(Btu/hr) 

MOTOR 

SIZE  

 

(HP) 

AIR 

TEMPERATURE 

RISE RANGE 

(°F) 

HEATING 

OPERATION 

**SPEED TAP / 

WIRE COLOR 

54,000 

1/3 

30-60 

   MH / BLUE 

72,000 

1/2 

30-60 

   ML / YEL 

72,000 

3/4 

25-55 

   ML / YEL 

90,000 

1/2 

45-75 

   MH / BLUE 

90,000 

3/4 

35-65 

   MH / BLUE 

108,000 

3/4 

35-65 

   ML / YEL 

126,000 

3/4 

40-70 

   MH / BLUE 

*   Gas Input and Motor HP can be found on rating plate. 
**   These are factory settings. 
 
Table 10.  Cooling Speed Selection. 

GAS* 

MOTOR 

AIR CONDITIONING TONNAGE 

INPUT 

SIZE

 

AT 0.5 INCHES WC -- 400 CFM PER TON  

(Btu/hr) 

(HP)

 

1.5 

2.5 

3.5 

54,000 

1/3 

LO 

ML 

MH 

HI 

 

-- 

-- 

72,000 

1/2 

 

LO 

LO 

ML 

HI 

-- 

-- 

72,000 

3/4 

 

 

LO 

ML 

MH 

HI 

-- 

90,000 

1/2 

 

LO 

LO 

ML 

HI  

-- 

-- 

90,000 

3/4 

 

 

LO 

ML 

MH 

HI 

-- 

108,000 

3/4 

 

 

-- 

-- 

LO 

ML 

HI 

126,000 

3/4 

 

 

-- 

-- 

LO 

ML 

HI 

*  Gas Input and Motor HP can be found on rating plate. 
This table gives speed tap settings for installations with duct 
static pressure of 0.5” W.C.  Duct work with a static pressure 
less than 0.5” W.C. will have increased airflow.  To determine 
correct speed tap settings at ductwork static pressures other 
than 0.5” W.C., see specification sheet. 

SECTION 19.  MEASURING DUCT 
SYSTEM STATIC PRESSURE 

You will need a 0 to 1 inch W.C. slope gauge with 0.01-inch 
resolution and two pressure measurement taps to measure 
duct system static pressure. 

System airflow can be determined from Specification Sheet 
when duct system static pressure is known.  Improper 
airflow in heating mode may result in poor heating 
performance and reduced heat exchanger life.  Improper 
airflow in cooling mode may cause poor cooling 
performance or air-conditioning coil freeze-up. 

High duct-system static pressure is an indication of an 
overly restrictive duct system.  Static pressure in excess of 
0.5 inches W.C. indicates a need for duct system redesign 
to ensure proper volume of airflow. 

Follow this procedure: 

1.  Open supply air registers and retu rn air grilles.  Make 

sure registers and grilles are free of obstruction from 
rugs, carpets, drapes or fu rniture. 

2.  Set balancing dampers in supply duct system. 

3.  Check ductwork for obstructions or leaks. 

4.  Make sure filters are clean and in place.  

5.  Make sure that blower speed taps are set for proper 

heating and cooling.  Refer to Section 18, "Adjusting 
Blower Speed."  Heating speed should be set 
according to Table 9.  Cooling speed should be set to 
meet cooling equipment requirements .  See Table 10 
for cooling airflow capacities at 0.5 inch W.C. 

6.  Place slope gauge near fu rnace, level and adjust scale 

to read 0.00 inches W.C. 

7.  Insert one static pressure tap into supply-air duct 

between furnace and cooling coil or in supply air 
plenum fo r heating only systems.  Connect this 
pressure tap to positive pressure side of slope gauge. 

8.  Insert other static pressure tap in retu rn air plenum.  

Connect this pressure tap to negative pressure side of 
slope gauge. 

9.  Start blower. 

??

Blower heating speed can  be run by jumping 
terminals "R" and "G" on 24-volt terminal block 
located on Fan Timer. 

??

Blower cooling speed can be run by jumping 
terminals "R" and "Y" on 24-volt terminal block 
located on Fan Timer. 

NOTE:  On cooling speed, there is a short on-delay before 

blower starts and a 60-second off-delay before blower 
stops. 

10.  Read duct system static pressure from slope gauge. 

NOTE: If air filter location is upstream of retu rn-air pressure 

tap, static pressure must be adjusted to exclude filter 
pressure drop.  Do this by subtracting 0.08 inches W.C. 
from the measured static pressure. 

 

Duct System 

=  Measured  -  0.08 inches W.C. 

Static Pressure 

 

Pressure 

 

 

Содержание Thermo Pace Downflow/Horizontal Furnace

Страница 1: ...tion may arise For more information solutions to particular problems or clarification contact your local distributor or the manufacturer ATTENTION USER Your furnace installer should give you the docum...

Страница 2: ...o situations that could cause or result in minor or moderate injury or property damage For a safe and reliable installation be sure to read and follow all warnings and cautions We also use the words m...

Страница 3: ...e Figure 1 Figure 1 Furnace Installation Positions CAUTION Do not install furnace in an area subject to freezing temperatures Doing so could cause condensate to freeze This furnace operates best when...

Страница 4: ...rnace room When a cooling unit is installed with this furnace the furnace must be installed parallel with or on the upstream side of the cooling unit to avoid condensation in furnace heat exchanger Wi...

Страница 5: ...5 15 16 15 3 4 0 1 0 1 18 0 2 OR 3 72 000 3 4 20 1 2 18 15 16 18 3 4 0 1 0 1 18 0 2 OR 3 90 000 1 2 17 1 2 15 15 16 15 3 4 0 1 0 1 18 0 2 OR 3 90 000 3 4 20 1 2 18 15 16 18 3 4 0 1 0 1 18 0 2 OR 3 108...

Страница 6: ...right and maintain clearances as described previously Figure 7 Suspending Using Threaded Rod SECTION 4 PROVIDING VENTING AND COMBUSTION AIR This furnace must be connected to a plastic venting system...

Страница 7: ...thin 10 feet of an adjacent building Do not locate termination underneath a veranda porch or deck IN THE UNITED STATES Allow a minimum clearance of 4 feet from electric meters gas meters regulators an...

Страница 8: ...ON DIRECT VENTING instructions A non direct vented furnace takes all air for combustion from the room in which furnace is installed Non direct venting requires only one pipe for venting the flue gases...

Страница 9: ...Left Vent Top Vent Right Vent Downflow Position Top Vent Right Vent Horizontal Air Left Position Top Vent Left Vent Horizontal Air Right Position Figure 9 Venting Options Dashed lines show optional co...

Страница 10: ...reducer bushing in flue outlet See Table 1 or Table 2 for correct vent diameter for your application 11 Complete installation of venting system with field supplied parts 12 Support vent pipe at furna...

Страница 11: ...pending on altitude elevation of the installation gas input rating of furnace diameter of the air and vent pipes number of elbows Note that some of the larger furnace models may require a high altitud...

Страница 12: ...5 20 15 108 000 3 40 40 40 40 40 40 40 40 See Note 2 below 126 000 3 40 40 40 40 35 30 25 20 54 000 2 40 40 40 40 40 40 40 40 72 000 2 21 18 14 11 72 000 3 40 40 40 40 40 40 40 40 5001 6000 90 000 3 4...

Страница 13: ...burner enclosure Seal air pipe to collar with RTV silicone caulk See Figure 14 Note When venting with 3 inch pipe a 3 X 2 reducer must be used Locate reducer as close as possible to combustion air in...

Страница 14: ...60 55 50 108 000 3 85 80 75 70 65 60 55 50 See Note 2 126 000 3 55 50 45 40 35 30 25 20 54 000 2 43 40 37 33 30 27 24 20 72 000 2 21 18 14 11 72 000 3 150 150 150 150 150 150 150 150 5001 6000 90 000...

Страница 15: ...54 or Sections 7 2 7 3 or 7 4 of CAN CGA B149 Installation Codes or applicable provisions of local building codes WARNING Furnaces and any other fuel burning appliances must have enough fresh air for...

Страница 16: ...of the spaces meet the criteria above for an unconfined space not of unusually tight construction The total input of all gas appliances within the combined space must be considered in making this dete...

Страница 17: ...7 76 000 90 000 45 8 100 000 108 000 54 9 127 000 126 000 63 9 127 000 144 000 72 10 157 000 Example Furnace is 90 000 Btu per hour input and is to be installed in a confined space that contains no o...

Страница 18: ...TAL AIR LEFT POSITION 1 See Figure 22 for drain trap location for your installation In horizontal positions condensate drain trap must be mounted through bottom side of furnace 2 From parts package fi...

Страница 19: ...n furnace gas supply piping so it will not interfere with removal of burner assembly front door or blower door for servicing Make sure gas piping is large enough for all appliances connected to it to...

Страница 20: ...rounding by attaching grounding source to green wire in furnace junction box Follow local codes or in the absence of local codes the current National Electrical Code ANSI NFPA 70 or Canadian Electrica...

Страница 21: ...G terminals connected Fan Timer energizes main blower on heating speed A call for cooling while in constant fan mode causes main blower to change from heating to cooling speed Sixty seconds after the...

Страница 22: ...Page 22 Installer s Information Manual Figure 26 Furnace Wiring Diagram...

Страница 23: ...it passes through End ductwork outside furnace space See Figure 27 for floor cutout dimensions for combustible floor base Figure 27 Floor Cutout Dimensions Note A combustible floor base available from...

Страница 24: ...cooling system operation FILTER MOUNTING Use a downflow filter kit field fabricated filter cabinet or a return air filter grille Field fabricated filter cabinets should allow spacing between filter a...

Страница 25: ...as explained above NOTE Pilot flame adjustment was checked at the factory and should not require adjustment However pilot adjustment is possible if necessary 1 Remove three screws holding burner acces...

Страница 26: ...heck obtain gas heating value at your location from local supplier You will need a stopwatch to measure actual gas input 1 Gas supply pressure must be between 5 and 7 inches W C for natural gas See Se...

Страница 27: ...ve 2 000 feet the furnace must be derated 4 for each 1 000 foot above sea level It is the installer s responsibility to see that the furnace input rate is adjusted properly Derating must be achieved b...

Страница 28: ...urner carry overs Replace screws 9 Replace burner access panel using three screws removed in step 3 10 Open equipment shut off valve in gas supply line just ahead of furnace 11 Set room thermostat to...

Страница 29: ...e poor cooling performance or air conditioning coil freeze up High duct system static pressure is an indication of an overly restrictive duct system Static pressure in excess of 0 5 inches W C indicat...

Страница 30: ...instructions in Section 14 Checking Gas Input Rate If air temperature rise is still below temperature rise range specified less heating airflow is needed Change blower heating speed to a lower setting...

Страница 31: ...ee Return air duct must be physically sound sealed to furnace casing and ending outside the space containing furnace Supply air ducts and return air ducts must be clear and free and without air leaks...

Страница 32: ...ATURAL GAS CONVERSION KIT ABOVE 6000 FEET Includes natural gas regulator spring kit natural gas pilot orifice main burner orifices and high altitude pressure switch COMBUSTIBLE FLOOR BASE Required for...

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